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Modern Welding Technology

by: Cary, Howard B.

Modern Welding Technology

by: Cary, Howard B.

ISBN 13:
9780130309136
ISBN 10:
0130309133
Edition: 5th
Format: Hardcover
Copyright: 01/01/2002
Publisher: Prentice Hall
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Summary

For courses in Basic Welding and Welding Technology. This well-respected, introductory welding text contains coverage of the latest codes, materials, and processes necessary to become proficient in an ever more complex industry. The technology of welding is growing and the book's focus on arc welding processes and the use of steel in construction reflect those changeswhile continuing to provide a comprehensive coverage of basic principles and theory.

Welding Background

(18)

The Importance of Welding

(5)

Welding Joins All Metals

(2)

Historical Development of Welding

(4)

The Welding Industry

(4)

The Future of Welding

(3)

Questions

(1)

References

(1)

Fundamentals of Welding

(12)

Welding Basics

(2)

Welding Processes and Grouping

(2)

Methods of Applying Welding

(2)

Welding Procedures

(2)

Welding Physics and Chemistry

(4)

Questions

(1)

Welding Personnel, Training, and Certification

(10)

The Work of the Welder

(2)

The Job Outlook for Welders

(1)

Where Welders Work

(3)

Training Programs and Schools

(2)

Qualifying and Certifying Welding Personnel

(3)

Questions

(1)

References

(1)

Safety and Health of Welders

(27)

Personnel Protection and Safety Rules

(7)

Electrical Shock Hazard

(2)

Arc Radiation Hazard

(3)

Air Contamination Hazard

(7)

Fire and Explosion Hazard

(4)

Compressed Gases Hazard

(1)

Weld Cleaning and Other Hazards

(3)

Safety for Specific Welding Processes and Occupations

(1)

Questions

(1)

References

(1)

Arc Welding with a Nonconsumable Electrode

(39)

The Nonconsumable Welding Arc

(4)

Gas Tungsten Arc Welding

(12)

Plasma Arc Welding

(9)

Carbon Arc Welding

(4)

Stud Welding

(5)

Other Nonconsumable Arc Welding Processes

102

(5)

Questions

105

(1)

References

106

(1)

Arc Welding with a Consumable Electrode

107

(100)

The Consumable Welding Arc

107

(7)

Metal Transfer across the Arc

114

(10)

Shielded Metal Arc Welding

124

(18)

Gas Metal Arc Welding

142

(11)

Flux-Cored Arc Welding

153

(12)

Submerged Arc Welding

165

(12)

Electroslag Welding

177

(10)

Electrogas Welding

187

(5)

Other Consumable Electrode Welding Processes

192

(1)

Arc Welding Variables

193

(9)

Arc Welding Process Selection

202

(5)

Questions

205

(1)

References

205

(2)

Gas Welding, Brazing, Soldering, and Solid-State Welding

207

(33)

Oxyfuel Gas Welding

207

(7)

Brazing

214

(9)

Soldering

223

(4)

Thermite Welding

227

(2)

Solid-State Welding

229

(8)

Miscellaneous Welding Processes

237

(3)

Questions

238

(1)

References

239

(1)

Resistance, Electron Beam, and Laser Beam Welding and Cutting

240

(30)

Resistance Welding

240

(14)

Electron Beam Welding

254

(5)

Laser Beam Welding

259

(4)

High Energy Beam Cutting

263

(7)

Questions

268

(1)

References

268

(2)

Welding-Related Processes

270

(35)

Oxygen Cutting

270

(4)

Arc and Plasma Cutting

274

(6)

Water Jet Cutting

280

(1)

Automatic Shape Cutting

281

(5)

Thermal Spraying

286

(6)

Adhesive Bonding

292

(1)

Joining Plastics

293

(4)

Joining Composites and Ceramics

297

(2)

Preheat and Postheat Treatment

299

(3)

Mechanical Stress Relief

302

(3)

Questions

304

(1)

References

304

(1)

Power Sources for Arc Welding

305

(35)

Arc Welding Electricity

305

(3)

Welding Arc Requirements

308

(6)

Types of Welding Machines

314

(1)

Rotating Welding Machines

315

(5)

Transformer Welding Machines

320

(4)

Rectifier Welding Machines

324

(6)

Inverter Welding Machines

330

(5)

Selecting and Specifying a Power Source

335

(2)

Installing and Maintaining a Power Source

337

(3)

Questions

338

(1)

References

339

(1)

Other Welding Equipment

340

(25)

Arc Welding Guns and Torches

340

(5)

Electrode Feed Systems

345

(9)

Welding Cables and Clamps

354

(4)

Auxiliary Welding Equipment

358

(2)

Weld Monitoring

360

(5)

Questions

363

(1)

References

364

(1)

Mechanized, Automated, and Robotic Arc Welding

365

(56)

Automation of Welding

365

(3)

Arc Motion Devices

368

(6)

Work Motion Devices

374

(5)

Standardized Automatic Arc Welding Machines

379

(6)

Dedicated Automatic Arc Welding Equipment

385

(4)

Flexible Automation of Welding

389

(6)

Arc Welding Robots

395

(11)

Controls for Automatic Arc Welding

406

(5)

Sensors and Adaptive Control

411

(6)

Tooling and Fixtures

417

(4)

Questions

419

(2)

Electrodes and Filter Metals

421

(19)

Types of Welding Consumables

421

(3)

Covered Electrodes

424

(5)

Solid Electrode Wires

429

(2)

Cored Electrode Wires

431

(1)

Packaging of Electrode Wires

432

(4)

Welding Fluxes

436

(1)

Other Welding Materials

437

(3)

Questions

439

(1)

Gases Used in Welding

440

(18)

Shielding Gases

440

(5)

Fuel Gases for Welding and Cutting

445

(4)

Atmosphere Gases

449

(1)

Gas Containers and Apparatuses

450

(8)

Questions

456

(1)

References

456

(2)

Metals and Their Weldability

458

(37)

Properties of Metals

458

(9)

Metal Specifications and Steel Classifications

467

(5)

Identification of Metals

472

(4)

Heat and Welding

476

(4)

Welding Metallurgy

480

(11)

Weldability of Metals

491

(4)

Questions

494

(1)

References

494

(1)

Welding Steels

495

(21)

Welding Carbon and Low-Alloy Steels

495

(3)

Welding Alloy Steels

498

(5)

Welding Stainless Steels

503

(8)

Welding Ultrahigh-Strength Steels

511

(5)

Questions

514

(1)

References

515

(1)

Welding Nonferrous Metals

516

(31)

Aluminum and Aluminum Alloys

516

(11)

Copper and Copper-Base Alloys

527

(4)

Magnesium-Base Alloys

531

(4)

Nickel-Base Alloys

535

(2)

Reactive and Refractory Metals

537

(7)

Other Nonferrous Metals

544

(3)

Questions

546

(1)

References

546

(1)

Welding Special and Dissimilar Metals

547

(21)

Cast Iron and Other Irons

547

(4)

Tool Steels

551

(3)

Reinforcing Bass

554

(3)

Coated Steels

557

(2)

Other Metals

559

(2)

Clad Metals

561

(3)

Dissimilar Metals

564

(4)

Questions

567

(1)

Design for Welding

568

(37)

Advantage of Welded Construction

568

(2)

Weldment Design Factors

570

(5)

Welding Positions and Weld Accessibility

575

(4)

Design of Weld Joint and Welds

579

(11)

Influence of Specifications on Design

590

(1)

Design Conversion to Weldments

591

(4)

Computer-Aided Design (CAD)

595

(2)

Weldment Redesign to Reduce Cost

597

(2)

Welding Symbols

599

(6)

Questions

604

(1)

References

604

(1)

Cost of Welding

605

(16)

Weldment Cost Elements

605

(1)

Weld Metal Required for Joints

606

(5)

Filler Metal and Materials Required

611

(4)

Time and Labor Required

615

(1)

Power and Overhead Costs

616

(1)

Weld Cost Formulas and Examples

617

(4)

Questions

619

(2)

Quality Control and Evaluation of Welds

621

(36)

Quality Control Program

621

(2)

Destructive Testing

623

(5)

Visual Inspection

628

(3)

Nondestructive Testing

631

(7)

Corrective Actions for Weld Defects

638

(10)

Workmanship Specimens and Standards

648

(6)

Nondestructive Examination Symbols

654

(3)

Questions

656

(1)

References

656

(1)

Welding Specifications, Procedures, and Qualifications

657

(26)

Weld Reliability

657

(1)

Welding Codes and Specifications

658

(3)

Welding Procedures and Qualifying Them

661

(8)

Standard Welding Procedure Specifications (SWPS)

669

Qualifying and Certifying Welders

667

(16)

Questions

681

(1)

References

682

(1)

Welding Problems and Solutions

683

(24)

Arc Blow

683

(3)

Welding Distortion and Warpage

686

(8)

Heat Forming and Straightening

694

(3)

Weld Stresses and Cracking

697

(3)

In-Service Cracking

700

(4)

Welding-Painting

704

(3)

Questions

706

(1)

References

706

(1)

Failure Analysis, Repair Welding, and Surfacing

707

(23)

Weld Failure Analysis

707

(6)

Developing a Rework Procedure

713

(2)

Making the Repair Weld

715

(4)

Rebuilding and Overlay Welding

719

(2)

Surfacing for Wear Resistance

721

(6)

Surfacing for Corrosion Resistance

727

(1)

Other Surfacing Applications

728

(2)

Questions

729

(1)

References

729

(1)

Welding Pipe and Tubing

730

(24)

Tubular Products

730

(5)

Pipe and Tube Welding

735

(7)

Manual and Semiautomatic Pipe Welding

742

(1)

Mechanized Pipe and Tube Welding

743

(5)

Automated Pipe Welding

748

(2)

Tube to Sheet Welding

750

(4)

Questions

753

(1)

References

753

(1)

Special Welding Applications

754

(21)

Arc Spot Welding

754

(5)

Sheet Metal Welding

759

(3)

One-Side Welding

762

(2)

Narrow Gap Welding

764

(3)

Underwater Welding

767

(4)

Welding in Space

771

(2)

Microjoining

773

(2)

Questions

774

(1)

References

774

(1)

Appendies

775

(16)

A-1 Glossary of Welding Terms

775

(4)

A-2 Organizations Involved with Welding

779

(2)

A-3 Computer Software Programs

781

(1)

A-4 Information Sources Using a Computer

782

(2)

A-5 Conversion Information

784

(3)

A-6 Weights and Measures

787

(4)

Index

791

Amazon no longer offers textbook rentals. We do!

Modern Welding Technology

Modern Welding Technology

9780130309136

0130309133

Summary

Table of Contents

Supplemental Materials

Write a Review

Amazon no longer offers textbook rentals. We do!

Modern Welding Technology

Modern Welding Technology

9780130309136

0130309133

Summary

Table of Contents

Supplemental Materials

Write a Review

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