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Machining Fundamentals

by: Walker, John R.

Machining Fundamentals

by: Walker, John R.

ISBN 13:
9781566376624
ISBN 10:
1566376629
Edition: 7th
Format: Hardcover
Copyright: 08/01/1999
Publisher: GOODHEART WILCOX COMPANY
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Summary

Provides an introduction to this area of manufacturing technology explaining the how, why, and when of numerous machining operations, set-ups and procedures. Discusses how machine tools operate and when to use one particular machine instead of another. DLC: Machine-shop practice.

Chapter 1. An Introduction to Machining Technology

(12)

1.1 The Evolution of Machine Tools

(2)

1.2 Basic Machine Tool Operation

(3)

1.3 Nontraditional Machining Processes

(1)

1.4 Automating the Machining Process

(3)

1.5 The Evolving Role of the Machinist

(3)

Chapter 2. Shop Safety

(6)

2.1 Safety in the Shop

(3)

2.2 General Machine Safety

(1)

2.3 General Tool Safety

(1)

2.4 Fire Safety

(2)

Chapter 3. Understanding Drawings

(26)

3.1 Dimensions

(1)

3.2 Information Included on Drawings

(5)

3.3 Types of Prints

(1)

3.4 Types of Drawings Used in the Shop

(1)

3.5 Parts List

(1)

3.6 Drawing Sizes

(3)

3.7 Geometric Dimensioning and Tolerancing

(14)

Chapter 4. Measurement

(26)

4.1 The Rule

(2)

4.2 The Micrometer Caliper

(6)

4.3 Vernier Measuring Tools

(4)

4.4 Gages

(3)

4.5 Dial Indicators

(1)

4.6 Other Gaging Tools

(4)

4.7 Helper Measuring Tools

(6)

Chapter 5. Layout Work

(10)

5.1 Making Lines on Metal

(4)

5.2 Squares

(1)

5.3 Measuring Angles

(2)

5.4 Simple Layout Steps

(2)

5.5 Layout Safety

(2)

Chapter 6. Hand Tools

(36)

6.1 Clamping Devices

(1)

6.2 Pliers

(3)

6.3 Wrenches

(4)

6.4 Screwdrivers

(2)

6.5 Striking Tools

101

(1)

6.6 Chisels

102

(2)

6.7 Hacksaw

104

(3)

6.8 Files

107

(5)

6.9 Reamers

112

(2)

6.10 Hand Threading

114

(8)

6.11 Hand Polishing

122

(5)

Chapter 7. Fasteners

127

(16)

7.1 Threaded Fasteners

127

(8)

7.2 Nonthreaded Fastening Devices

135

(3)

7.3 Adhesives

138

(2)

7.4 Fastener Safety

140

(3)

Chapter 8. Jigs and Fixtures

143

(6)

8.1 Jigs

143

(2)

8.2 Fixtures

145

(1)

8.3 Jig and Fixture Construction

146

(3)

Chapter 9. Cutting Fluids

149

(4)

9.1 Types of Cutting Fluids

149

(1)

9.2 Application of Cutting Fluids

150

(3)

Chapter 10. Drills and Drilling Machines

153

(30)

10.1 Drilling Machines

153

(4)

10.2 Drill Press Safety

157

(1)

10.3 Drills

158

(5)

10.4 Drill-holding Devices

163

(1)

10.5 Work-holding Devices

164

(3)

10.6 Cutting Speeds and Feeds

167

(1)

10.7 Cutting Compounds

168

(2)

10.8 Sharpening Drills

170

(3)

10.9 Drilling

173

(3)

10.10 Countersinking

176

(1)

10.11 Counterboring

177

(1)

10.12 Spotfacing

178

(1)

10.13 Tapping

178

(2)

10.14 Reaming

180

(3)

Chapter 11. Offhand Grinding

183

(8)

11.1 Abrasive Belt Grinders

183

(1)

11.2 Bench and Pedestal Grinders

183

(2)

11.3 Grinding Wheels

185

(1)

11.4 Abrasive Belt and Grinder Safety

186

(1)

11.5 Using a Dry-type Grinder

187

(1)

11.6 Using a Wet-type Grinder

188

(1)

11.7 Portable Hand Grinders

188

(3)

Chapter 12. Sawing and Cutoff Machines

191

(10)

12.1 Metal-cutting Saws

191

(1)

12.2 Reciprocating Power Hacksaw

191

(3)

12.3 Power Band Saw

194

(2)

12.4 Using Reciprocating and Band Saws

196

(1)

12.5 Circular Metal-cutting Saws

197

(1)

12.6 Power Saw Safety

197

(4)

Chapter 13. The Lathe

201

(40)

13.1 Lathe Size

201

(1)

13.2 Major Parts of a Lathe

202

(6)

13.3 Preparing Lathe for Operation

208

(1)

13.4 Cleaning the Lathe

209

(1)

13.5 Lathe Safety

209

(2)

13.6 Cutting Tools and Tool Holders

211

(9)

13.7 Cutting Speeds and Feeds

220

(2)

13.8 Work-holding Attachments

222

(1)

13.9 Turning Work Between Centers

223

(8)

13.10 Using Lathe Chucks

231

(5)

13.11 Facing Stock Held in Chuck

236

(1)

13.12 Plain Turning and Turning to a Shoulder

237

(1)

13.13 Parting Operations

237

(4)

Chapter 14. Cutting Tapers and Screw Threads on the Lathe

241

(20)

14.1 Taper Turning

241

(3)

14.2 Calculating Tailstock Setover

244

(1)

14.3 Measuring Tailstock Setover

245

(1)

14.4 Cutting a Taper

246

(2)

14.5 Measuring Tapers

248

(2)

14.6 Cutting Screw Threads on the Lathe

250

(11)

Chapter 15. Other Lathe Operations

261

(20)

15.1 Boring on a Lathe

261

(2)

15.2 Drilling and Reaming on a Lathe

263

(2)

15.3 Knurling on a Lathe

265

(2)

15.4 Filing and Polishing on a Lathe

267

(1)

15.5 Steady and Follower Rests

268

(2)

15.6 Mandrels

270

(1)

15.7 Grinding on the Lathe

270

(2)

15.8 Milling on a Lathe

272

(1)

15.9 Special Lathe Attachments

272

(2)

15.10 Industrial Applications of the Lathe

274

(7)

Chapter 16. Broaching Operations

281

(4)

16.1 Advantages of Broaching

283

(1)

16.2 Keyway Broaching

283

(2)

Chapter 17. The Milling Machine

285

(32)

17.1 Types of Milling Machines

286

(6)

17.2 Milling Safety Practices

292

(1)

17.3 Milling Operations

293

(1)

17.4 Milling Cutters

293

(3)

17.5 Types and Uses of Milling Cutters

296

(8)

17.6 Methods of Milling

304

(1)

17.7 Holding and Driving Cutters

304

(4)

17.8 Milling Cutting Speeds and Feeds

308

(2)

17.9 Cutting Fluids

310

(1)

17.10 Milling Work-holding Attachments

310

(7)

Chapter 18. Milling Machine Operations

317

(36)

18.1 Milling Operations

317

(1)

18.2 Vertical Milling Machine

317

(1)

18.3 Vertical Milling Machine Operations

317

(9)

18.4 Milling Machine Care

326

(2)

18.5 Horizontal Milling Machine Operations

328

(9)

18.6 Slitting

337

(2)

18.7 Slotting

339

(1)

18.8 Drilling and Boring on a Horizontal Milling Machine

339

(1)

18.9 Cutting a Spur Gear

340

(6)

18.10 Cutting a Bevel Gear

346

(3)

18.11 Precautions When Operating a Milling Machine

349

(1)

18.12 Industrial Applications

349

(4)

Chapter 19. Precision Grinding

353

(30)

19.1 Types of Surface Grinders

353

(3)

19.2 Work-holding Devices

356

(2)

19.3 Grinding Wheels

358

(4)

19.4 Cutting Fluids (Coolants)

362

(2)

19.5 Grinding Applications

364

(2)

19.6 Grinding Problems

366

(1)

19.7 Grinding Safety

367

(1)

19.8 Universal Tool and Cutter Grinder

368

(1)

19.9 Tool and Cutter Grinding Wheels

368

(5)

19.10 Cylindrical Grinding

373

(2)

19.11 Internal Grinding

375

(1)

19.12 Centerless Grinding

376

(1)

19.13 Form Grinding

377

(1)

19.14 Other Grinding Techniques

378

(5)

Chapter 20. Band Machining

383

(16)

20.1 Band Machining Advantages

383

(1)

20.2 Band Blade Selection

384

(3)

20.3 Welding Blades

387

(1)

20.4 Band Machine Preparation

388

(2)

20.5 Band Machining Operations

390

(3)

20.6 Band Machine Power Feed

393

(1)

20.7 Other Band Machining Applications

393

(3)

20.8 Troubleshooting Band Machines

396

(1)

20.9 Band Machining Safety

397

(2)

Chapter 21. Computer Numerical Control

399

(24)

21.1 Computer-aided Machining Technology

399

(2)

21.2 Positioning with Numerical Control

401

(3)

21.3 NC Movement Systems

404

(4)

21.4 Programming NC Machines

408

(4)

21.5 Computer Languages

412

(1)

21.6 Adaptive Control

413

(1)

21.7 NC and the Future

413

(2)

21.8 Advantages and Disadvantages of NC

415

(8)

Chapter 22. Automated Manufacturing

423

(12)

22.1 Flexible Manufacturing System

424

(1)

22.2 Robotics

424

(4)

22.3 Safety In Automated Manufacturing

428

(1)

22.4 Rapid Prototyping Techniques

428

(5)

22.5 The Future of Automated Manufacturing

433

(2)

Chapter 23. Quality Control

435

(16)

23.1 The History of Quality Control

435

(1)

23.2 Classifications of Quality Control

436

(1)

23.3 Nondestructive Testing Techniques

437

(11)

23.4 Other Quality Control Techniques

448

(3)

Chapter 24. Metal Characteristics

451

(16)

24.1 Classifying Metals

451

(1)

24.2 Ferrous Metals

452

(6)

24.3 Nonferrous Metals

458

(3)

24.4 Copper-based Alloys

461

(1)

24.5 High-temperature Metals

462

(1)

24.6 Rare Metals

463

(4)

Chapter 25. Heat Treatment of Metals

467

(22)

25.1 Heat-treatable Metals

467

(1)

25.2 Types of Heat Treatment

467

(5)

25.3 Heat Treatment of Other Metals

472

(1)

25.4 Heat-treating Equipment

473

(2)

25.5 Hardening Carbon Steel

475

(2)

25.6 Tempering Carbon Steel

477

(1)

25.7 Case Hardening Low-carbon Steel

478

(1)

25.8 Hardness Testing

479

(7)

25.9 Heat-treating Safety

486

(3)

Chapter 26. Metal Finishing

489

(14)

26.1 Quality of Machined Surfaces

489

(3)

26.2 Other Metal Finishing Techniques

492

(11)

Chapter 27. Electromachining Processes

503

(8)

27.1 Electrical Discharge Machining (EDM)

503

(3)

27.2 Electrical Discharge Wire Cutting (EDWC)

506

(1)

27.3 Electrochemical Machining (ECM)

507

(4)

Chapter 28. Nontraditional Machining Techniques

511

(14)

28.1 Chemical Machining

511

(5)

28.2 Hydrodynamic Machining (HDM)

516

(1)

28.3 Ultrasonic Machining

517

(2)

28.4 Electron Beam Machining (EBM)

519

(2)

28.5 Laser Beam Machining

521

(4)

Chapter 29. Other Processes

525

(22)

29.1 Machining Plastics

525

(6)

29.2 Chipless Machining

531

(1)

29.3 Powder Metallurgy

532

(5)

29.4 High-energy-rate Forming (HERF)

537

(6)

29.5 Cryogenic Applications

543

(4)

Chapter 30. Occupations in Machining Technology

547

(10)

30.1 Machining Job Categories

547

(6)

30.2 Preparing to Find a Job in Machining Technology

553

(1)

30.3 How to Get a Job

554

(3)

Reference Section

557

(36)

Glossary of Technical Terms

593

(22)

Index

615

Amazon no longer offers textbook rentals. We do!

Machining Fundamentals

Machining Fundamentals

9781566376624

1566376629

Summary

Table of Contents

Supplemental Materials

Write a Review

Amazon no longer offers textbook rentals. We do!

Machining Fundamentals

Machining Fundamentals

9781566376624

1566376629

Summary

Table of Contents

Supplemental Materials

Write a Review

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