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Introduction to Materials Management

by: Arnold, J.R. Tony; Chapman, Stephen N.

Introduction to Materials Management

by: Arnold, J.R. Tony; Chapman, Stephen N.

ISBN 13:
9780130144904
ISBN 10:
0130144908
Edition: 4th
Format: Hardcover
Copyright: 01/01/2001
Publisher: PRENTICE HALL
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Summary

For courses in Materials Management, Production and Inventory Control, and Logistics taught out of business and industrial technology departments. This is the only text listed in the American Production and Inventory Control Society (APICS) DPIM Exam Content Manual as the text reference for the Basics of Supply Chain Management (BSCM) CPIM certification examination. Written in a simple and user-friendly style, it covers all the basics of supply chain management and production and inventory control.

Introduction to Materials Management

(16)

Introduction

(1)

Operating Environment

(3)

The Supply Chain Concept

(5)

What Is Materials Management?

(4)

Summary

(1)

Key Terms

(1)

Questions

(1)

Problems

(2)

Production Planning System

(28)

Introduction

(1)

Manufacturing Planning and Control System

(5)

Sales and Operations Planning (SOP)

(2)

Manufacturing Resource Planning (MRP II)

(1)

Enterprise Resource Planning (ERP)

(1)

Making the Production Plan

(11)

Summary

(1)

Key Terms

(1)

Questions

(1)

Problems

(5)

Master Scheduling

(26)

Introduction

(1)

Relationship to Production Plan

(3)

Developing a Master Production Schedule

(6)

Production Planning, Master Scheduling, and Sales

(8)

Summary

(1)

Key Terms

(1)

Questions

(1)

Problems

(7)

Material Requirements Planning

(46)

Introduction

(4)

Bills of Material

(8)

Material Requirements Planning Process

(12)

Using the Material Requirements Plan

(6)

Summary

101

(1)

Key Terms

101

(1)

Questions

102

(1)

Problems

103

(14)

Capacity Management

117

(24)

Introduction

117

(1)

Definition of Capacity

117

(2)

Capacity Planning

119

(1)

Capacity Requirements Planning (CRP)

120

(2)

Capacity Available

122

(5)

Capacity Required (Load)

127

(2)

Scheduling Orders

129

(3)

Making the Plan

132

(2)

Summary

134

(1)

Key Terms

135

(1)

Questions

136

(1)

Problems

136

(5)

Production Activity Control

141

(35)

Introduction

141

(3)

Data Requirements

144

(3)

Order Preparation

147

(1)

Scheduling

147

(7)

Load Leveling

154

(1)

Scheduling Bottlenecks

154

(4)

Theory of Constraints and Drum-Buffer-Rope

158

(2)

Implementation

160

(1)

Control

161

(7)

Production Reporting

168

(1)

Summary

168

(1)

Key Terms

169

(1)

Questions

169

(1)

Problems

170

(6)

Purchasing

176

(19)

Introduction

176

(4)

Establishing Specifications

180

(2)

Functional Specification Description

182

(3)

Selecting Suppliers

185

(3)

Price Determination

188

(3)

Impact of Material Requirements Planning on Purchasing

191

(2)

Key Terms

193

(1)

Questions

193

(1)

Problems

194

(1)

Forecasting

195

(33)

Introduction

195

(1)

Demand Management

196

(1)

Demand Forecasting

197

(1)

Characteristics of Demand

197

(3)

Principles of Forecasting

200

(1)

Collection and Preparation of Data

200

(1)

Forecasting Techniques

201

(2)

Some Important Intrinsic Techniques

203

(5)

Seasonality

208

(4)

Tracking the Forecast

212

(6)

Summary

218

(1)

Key Terms

219

(1)

Questions

219

(1)

Problems

219

(9)

Inventory Fundamentals

228

(27)

Introduction

228

(1)

Aggregate Inventory Management

229

(1)

Item Inventory Management

229

(1)

Inventory and the Flow of Material

230

(1)

Supply and Demand Patterns

231

(1)

Functions of Inventories

231

(2)

Objectives of Inventory Management

233

(2)

Inventory Costs

235

(4)

Financial Statements and Inventory

239

(5)

ABC Inventory Control

244

(4)

Summary

248

(1)

Key Terms

249

(1)

Questions

249

(1)

Problems

250

(5)

Order Quantities

255

(21)

Introduction

255

(1)

Economic-Order Quantity (EOQ)

256

(6)

Variations of the EOQ Model

262

(1)

Quantity Discounts

263

(1)

Use of EOQ When Costs Are Not Known

264

(2)

Period-Order Quantity (POQ)

266

(3)

Summary

269

(1)

Key Terms

269

(1)

Questions

270

(1)

Problems

270

(6)

Independent Demand Ordering Systems

276

(32)

Introduction

276

(1)

Order Point System

277

(2)

Determining Safety Stock

279

(8)

Determining Service Levels

287

(2)

Different Forecast and Lead-Time Intervals

289

(1)

Determining When the Order Point Is Reached

290

(2)

Periodic Review System

292

(2)

Distribution Inventory

294

(4)

Key Terms

298

(1)

Questions

298

(1)

Problems

299

(9)

Physical Inventory and Warehouse Management

308

(21)

Introduction

308

(1)

Warehouse Management

308

(7)

Physical Control and Security

315

(1)

Inventory Record Accuracy

316

(8)

Key Terms

324

(1)

Questions

324

(1)

Problems

325

(4)

Physical Distribution

329

(31)

Introduction

329

(3)

Physical Distribution System

332

(2)

Interfaces

334

(1)

Transportation

335

(3)

Legal Types of Carriage

338

(2)

Transportation Cost Elements

340

(4)

Warehousing

344

(6)

Packaging

350

(2)

Materials Handling

352

(1)

Multi-Warehouse Systems

353

(3)

Key Terms

356

(1)

Questions

357

(1)

Problems

358

(2)

Products and Processes

360

(36)

Introduction

360

(1)

Need for New Products

360

(2)

Product Development Principles

362

(2)

Product Specification and Design

364

(3)

Process Design

367

(1)

Factors Influencing Process Design

368

(1)

Processing Equipment

369

(1)

Process Systems

370

(2)

Selecting the Process

372

(4)

Continuous Process Improvement (CPI)

376

(13)

Key Terms

389

(1)

Questions

389

(2)

Problems

391

(5)

Just-in-Time Manufacturing

396

(32)

Introduction

396

(1)

Just-in-Time Philosophy

397

(1)

Waste

398

(2)

Just-in-Time Environment

400

(10)

Manufacturing Planning and Control in a JIT Environment

410

(12)

Which to Choose---MRP (ERP), Kanban, or Theory of Constraints?

422

(2)

Summary

424

(1)

Key Terms

425

(1)

Questions

425

(1)

Problems

426

(2)

Total Quality Management

428

(28)

What Is Quality?

428

(2)

Total Quality Management (TQM)

430

(4)

Quality Cost Concepts

434

(2)

Variation as a Way of Life

436

(3)

Process Capability

439

(4)

Process Control

443

(3)

Sample Inspection

446

(2)

ISO 9000

448

(1)

Benchmarking

449

(3)

JIT, TQM, and MRP II

452

(2)

Key Terms

454

(1)

Questions

454

(1)

Problems

455

(1)

Readings

456

(5)

Index

461

Amazon no longer offers textbook rentals. We do!

Introduction to Materials Management

Introduction to Materials Management

9780130144904

0130144908

Summary

Table of Contents

Supplemental Materials

Write a Review

Amazon no longer offers textbook rentals. We do!

Introduction to Materials Management

Introduction to Materials Management

9780130144904

0130144908

Summary

Table of Contents

Supplemental Materials

Write a Review

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