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Today's Technician : Manual Transmissions and Transaxles Classroom/Shop Manual

ISBN: 9780827376762 | 0827376766
Edition: 2nd
Format: Paperback
Publisher: Cengage Learning
Pub. Date: 1/1/1997

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SummaryTable of Contents
The second edition of this bestselling title in the Today's Technician Series has all the elements characteristic of a Today's Technician title, but with current and updated materials and content. The classroom manual provides all necessary theory to understand manual transmission and the shop manual provides hands-on experience.
-- new job sheets added to the shop manual provides added learning exercises for comprehension and retention
-- new chapter in classroom manual and shop manual on the basics of electricity and electronics as they apply to drive train systems
-- new material includes six-speed transmissions, new differential gearing, inertia fly wheel systems, shift blocking, and new four-wheel drive and all-wheel drive systems
Prefaceix
Safety
1(12)
Personal Safety
1(2)
Fire Ha... MORE
3(1)
Safe Tools and Equipment
4(1)
Batteries
5(1)
Accidents
6(1)
Hazardous Materials
7(2)
Summary
9(1)
Review Questions
9(4)
Drive Train Theory
13(32)
Introduction
13(1)
Engine
13(3)
Basic Gear Theory
16(4)
Transmission
20(1)
Transmission Gears
21(6)
Drive Line
27(1)
Rear Axle Assembly
28(1)
Differential Design
29(2)
Driving Axles
31(1)
Types of Gears
32(3)
Gear Wear
35(2)
Bearings
37(2)
General Maintenance
39(1)
Summary
40(1)
Review Questions
41(4)
Clutches
45(22)
Clutch Location
45(1)
Clutch Design
45(11)
Clutch Linkages
56(5)
Clutch Operation
61(1)
Summary
62(1)
Review Questions
63(4)
Manual Transmissions/Transaxles
67(32)
Types of Manual Transmissions/Transaxles
69(1)
Synchronizers
69(4)
Transmission Designs
73(2)
Basic Operation of Manual Transmissions
75(8)
Gearshift Linkages
83(2)
Basic Transaxle Operation
85(8)
Transmission and Transaxle Maintenance
93(1)
Summary
94(1)
Review Questions
95(4)
Front Drive Axles
99(20)
Drive Axle Construction
99(3)
Drive Axles
102(2)
CV-Joints
104(3)
Types of CV-Joints
107(1)
CV-Joint Designs
108(1)
Outboard CV-Joint Designs
109(2)
Inboard CV-Joint Designs
111(3)
FWD Wheel Bearings
114(1)
Maintenance
115(1)
Summary
115(1)
Review Questions
116(3)
Drive Shafts and Universal Joints
119(18)
Drive Shaft Construction
121(1)
Types of Drive Shafts
122(2)
Universal Joints
124(4)
Types of Universal Joints
128(4)
Maintenance
132(1)
Summary
133(1)
Review Questions
133(4)
Differentials and Drive Axles
137(38)
Introduction
137(2)
Function and Components
139(1)
Differential Operation
140(5)
Axle Housings
145(1)
Differential Gears
146(6)
Differential Bearings
152(3)
Transaxle Final Drive Gears and Differential
155(3)
Limited Slip Differentials
158(6)
Drive Axle Shafts and Bearings
164(5)
Maintenance
169(1)
Summary
169(2)
Review Questions
171(4)
Four-Wheel-Drive Systems
175(1)
Four-Wheel-Drive Design Variations
176(3)
Types of 4WD Systems
179(7)
Transfer Cases
186(6)
Transfer Case Designs
192(7)
Viscous Couplings
199(1)
Summary
200(3)
Review Questions
203
Drive Train Electrical and Electronic Systems
175(60)
Basic Electricity
207(11)
Basics of Electronics
218(4)
Clutch Safety Switch
222(1)
Reverse Lamp Switch
223(2)
High Gear Switch
225(1)
Upshift Lamp Circuit
225(1)
ABS Speed Sensor Circuits
225(1)
Shift Blocking
226(2)
Electrical Clutches
228(1)
Other Electronic Systems
228(2)
Summary
230(2)
Review Questions
232(3)
Appendix A J1930 List235(16)
Glossary251(22)
Index273(134)
Prefacevii
Safety
1(18)
Safe Work Practices
1(1)
Safe Work Areas
2(1)
Fire Hazards and Prevention
2(3)
Hand Tool Safety
5(1)
Equipment Safety
6(1)
Battery Safety
7(1)
Accidents
8(1)
Commonsense Safety Rules
8(2)
Summary
10(1)
Job Sheets
11(6)
Terms to Know
17(1)
ASE Style Review Questions
17(2)
Basic Tools and Procedures
19(30)
Introduction
19(1)
Measuring Systems
19(3)
Common Hand Tools
22(7)
Special Tools
29(1)
Power Tools
30(1)
Lifting Tools
31(1)
Shop Manuals
32(2)
Measuring Tools
34(4)
Basic Gear Adjustments
38(1)
Summary
39(2)
Job Sheets
41(6)
Terms to Know
47(1)
ASE Style Review Questions
47(2)
Servicing Clutches
49(56)
Clutch Problem Diagnosis
49(9)
Mechanical Clutch Controls
58(11)
Pressure Plate
69(5)
Clutch Disc
74(2)
Flywheel
76(3)
Removing the Clutch Assembly
79(3)
Input Shaft Pilot Bearing and Bushings
82(2)
Clutch Release Bearing
84(3)
Guidelines for Servicing Clutch Systems
87(2)
Case Study
89(2)
Job Sheets
91(10)
Terms to Know
101(1)
ASE Style Review Questions
101(4)
Servicing Transmissions/Transaxles
105(62)
Diagnostics
106(4)
Troubleshooting Transmission/Transaxle Problems
110(6)
In-Car Service
116(5)
Removing the Transmission/Transaxle
121(3)
Disassembling the Transmission
124(7)
Inspection of Transmission/Transaxle Parts
131(9)
Cleaning Transmission/Transaxle Components
140(1)
Reassembly of the Transmission/Transaxle
141(7)
Disassembly and Reassembly of the Differential Case
148(2)
Installing the Transmission/Transaxle
150(1)
Case Study
151(2)
Job Sheets
153(6)
Terms to Know
159(1)
ASE Style Review Questions
159(8)
Servicing Front Drive Axles
167(46)
Diagnosing FWD Axle Problems
167(3)
Visual Inspection
170(2)
Drive Axle Removal
172(7)
Bench Inspection
179(2)
Service Kits
181(1)
General Service Procedures
181(8)
FWD Front Wheel Bearings
189(10)
Guidelines for Servicing CV-Joints and Drive Axles
199(3)
Case Study
202(1)
Job Sheets
203(6)
Terms to Know
209(1)
ASE Style Review Questions
209(4)
Servicing Drive Shafts and Universal Joints
213(34)
Diagnosing Drive Shaft Problems
213(2)
Drive Shaft Inspection
215(2)
Removing and Installing a Drive Shaft
217(3)
Disassembling and Assembling Universal Joints
220(5)
Double Cardan U-Joints
225(3)
Drive Shaft Balance
228(3)
Drive Shaft Runout
231(1)
Universal Joint and Shaft Angles
232(4)
Case Study
236(1)
Job Sheets
237(6)
Terms to Know
243(1)
ASE Style Review Questions
243(4)
Servicing Differentials and Drive Axles
247(76)
Diagnosis of Differential and Drive Axles
247(11)
In-Vehicle Services
258(3)
Out-of-Vehicle Services
261(1)
Removing Final Drive Assemblies
262(9)
Inspection of Parts
271(1)
Reassembling a Differential Assembly
272(6)
Ring and Pinion Gear Adjustments
278(14)
Servicing FWD Final Drives
292(5)
Servicing Limited Slip Differentials
297(3)
Axle Shafts and Bearings
300(7)
Case Study
307(2)
Job Sheets
309(7)
Terms to Know
316(1)
ASE Style Review Questions
316(7)
Servicing Four-Wheel-Drive Systems
323(46)
Diagnosis
323(2)
Inspection
325(8)
Axle Housings and Differentials
333(2)
Shift Controls
335(2)
Transfer Cases
337(3)
Removal of a Transfer Case
340(1)
Disassembly of a Transfer Case
340(4)
Assembly of a Transfer Case
344(4)
Viscous Coupling
348(1)
Front Axles and Hubs
348(6)
Wheel Bearings
354(1)
Maintenance
355(1)
Case Study
356(1)
Job Sheets
357(6)
Terms to Know
363(1)
ASE Style Review Questions
363(6)
Servicing Drive Train Electrical Systems
369(38)
Basic Electrical Diagnosis
369(12)
Basic Electrical Repairs
381(4)
Switches
385(4)
Speed Sensors
389(1)
Solenoids
390(3)
Electromagnetic Clutches
393(1)
Electronic Circuits
393(4)
Case Study
397(2)
Job Sheets
399(6)
Terms to Know
405(1)
ASE Style Review Questions
405(2)
Appendix A ASE Style Practice Examination407(5)
Appendix B Metric Conversion Chart412(1)
Appendix C List of Suppliers413(2)
Glossary415(22)
Index437

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