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Today's Technician: Automatic Transmissions and Transaxles

ISBN: 9780766859999 | 0766859991
Edition: 3rd
Format: Paperback
Publisher: Cengage Learning
Pub. Date: 12/4/2002

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SummaryTable of Contents
This theory-based Classroom Manual and its companion Shop Manual has been newly reorganized and redesigned to keep pace with industry trends and the needs of automotive education programs across the country. Its extraordinarily complete, technician-oriented coverage is guaranteed to lead users to mastery of all of the design, construction, troubleshooting techniques, and service procedures required to enter the workplace. For starters, the Classroom Manual begins with an important introduction to safety. This is followed immediately by a review... MORE
Prefacevii
Safety
1(12)
Introduction
1(1)
Personal ... MORE
1(3)
Fire Hazards and Prevention
4(1)
Safe Tools and Equipment
5(1)
Accidents
6(1)
Hazardous Materials
7(1)
Summary
8(1)
Review Questions
9(4)
Drivetrain Theory
13(32)
Introduction
13(1)
Engine
14(3)
Basic Gear Theory
17(4)
Transmission
21(1)
Transmission Gears
22(3)
Shift Control
25(3)
Drivelines
28(4)
Differential Design
32(1)
Types of Gears
33(2)
Bearings
35(2)
General Maintenance
37(1)
Automatic Transmission Fluid
37(3)
Summary
40(1)
Terms to Know
41(1)
Review Questions
42(3)
General Theories of Operation
45(38)
Introduction
45(1)
Basic Operation
45(5)
Planetary Gearing
50(2)
Transmission Controls
52(1)
Laws of Hydraulics
53(6)
Application of Hydraulics in Transmissions
59(6)
Pressure Boosts
65(6)
Shift Quality
71(1)
Transmission and Transaxle Housings
72(4)
Mounts
76(1)
Summary
77(1)
Terms of Know
77(2)
Review Questions
79(4)
Electronic Controls
83(34)
Introduction
83(1)
Basic Electricity
84(9)
Basics of Electronic Controls
93(6)
Electronically Controlled Transmissions
99(12)
Summary
111(1)
Terms to Know
111(2)
Review Questions
113(4)
Transmission Designs
117(30)
Introduction
117(1)
Transmission versus Transaxle
117(2)
Basic Designs
119(2)
Mounts
121(3)
Housings
124(4)
Internal Components
128(7)
Final Drives
135(2)
Gaskets and Seals
137(6)
Summary
143(1)
Terms to Know
143(1)
Review Questions
144(3)
Torque Converters and Pumps
147(48)
Introduction
147(2)
Torque Converters
149(2)
Basic Torque Converters
151(4)
Torque Converter Operation
155(7)
Direct Drive
162(5)
Converter Control Circuits
167(16)
Pumps
183(5)
Summary
188(1)
Terms to Know
188(4)
Review Questions
192(3)
Hydraulic Circuits and Controls
195(54)
Introduction
195(1)
Control Devices
196(8)
Value Bodies
204(2)
Pressures
206(3)
Pressure Regulator Valves
209(2)
Governors
211(3)
Load Sensors
214(1)
Shift Valves
214(2)
Electronic Shift-Timing Controls
216(1)
Oil Circuits
217(27)
Summary
244(1)
Terms to Know
244(2)
Review Questions
246(3)
Gears and Shafts
249(32)
Introduction
249(1)
Simple Planetary Gearsets
250(6)
Simpson Gearset
256(4)
Ravingneaux Gearset
260(3)
Planetary Gearsets in Tandem
263(1)
Nonplanetary Based Transmission
264(2)
Final Drives and Differentials
266(4)
Four-Wheel-Drive Design Variations
270(3)
Shafts
273(2)
Summary
275(1)
Term to Know
275(2)
Review Questions
277(4)
Reaction and Friction Units
281(30)
Introduction
281(1)
Reaction Members
282(1)
Brake Bands
283(6)
One-Way Clutches and Brakes
289(3)
Multiple-Friction Disc Clutch and Brake Assemblies
292(6)
Gear Changes
298(5)
Shift Feel
303(4)
Summary
307(1)
Terms to Know
307(1)
Review Questions
308(3)
Common Automatic Transmissions
311(72)
Introduction
311(1)
Simpson Geartrain
312(1)
Chrysler Torqueflite Transmissions
312(10)
Ford Motor Company Simpson Geartrain Transmissions
322(6)
General Motors Transmissions
328(10)
Other Simpson-Based Transmissions
338(10)
Ravingneaux Geartrain
348(1)
Ford's 4R70W Transmission
348(4)
GM's 3L30 Transmission
352(2)
Other Ravingneaux-Based Transmissions
354(1)
Planetary Gearsets in Tandem
355(1)
4T60 Transaxle
355(10)
Ford's AX4S Transaxle
365(3)
Ford's CD4E Transaxle
368(1)
Honda and Acura Nonplanetary-Based Transmissions
369(3)
Honda's Continuously Variable Transmission (CVT)
372(3)
Summary
375(1)
Terms to Know
375(4)
Review Questions
379(4)
Appendix Automatic Transmission Related Associations383(2)
Glossary385(18)
Index403(96)
Photo Sequencesviii
Job Sheetsix
Prefacexi
Tools and Safety
7(36)
Common Hand tools
1(5)
Power Tools
6(2)
Lifting Tools
8(3)
Special Tools
11(6)
Safe Work Practices
17(2)
Tool and Equipment Safety
19(5)
Vehicle Operation
24(1)
Lifting and Carrying
24(1)
Fire Hazards and Prevention
25(3)
Work Area Safety
28(1)
Accidents
29(1)
Hazardous Materials
29(4)
Summary
33(2)
Terms to Know
35(1)
ASE-Style Review Questions
35(2)
Job Sheets
37(6)
Typical Shop Procedures
43(28)
Measuring systems
43(1)
Fasteners
44(3)
Measuring tools
47(19)
Basic Gear Adjustments
66
Service Manuals
60(3)
Logical Diagnostics
63(1)
Working as an Auto Tech
63(2)
ASE Certification
65(1)
Summary
66(1)
Terms to Know
67(1)
ASE-Style Review Questions
67(2)
Job Sheets
69(2)
Diagnosis, Maintenance, and Basic Adjustments
71(56)
Identification
72(2)
Diagnostics
74(7)
Fluid Leaks
81(6)
Road Testing the Vehicle
87(5)
Diagnose Hydraulic and Vacuum Control Systems
92(3)
Pressure Tests
95(7)
Linkages
102(7)
Other Adjustments
109(2)
Case Study
111(1)
Terms to Know
112(1)
ASE-Style Review Questions
112(1)
ASE Challenge Questions
113(2)
Job Sheets
115(12)
Electrical and Electronic System Diagnosis and Service
127(78)
Basic EAT Testing
127(2)
Guidelines for Diagnosing EATs
129(3)
Basic Electrical Testing
132(4)
Electrical Problems
136(2)
Lab Scopes
138(7)
Scan Tools
145(2)
General EAT Diagnosis
147(1)
Preliminary Checks
148(3)
On-Board Diagnostics
151(15)
Basic Diagnostics of Non-OBD II Systems
166
Basic Diagnostics of OBD II Systems
153(19)
Electronic Defaults
172(1)
Detailed Testing of System
173(1)
Detailed Testing of Inputs
174(8)
Detailed Testing of Actuators
182(8)
Case Study
190(1)
Terms to Know
190(1)
ASE-Style Review Questions
191(1)
ASE Challenge Questions
192(1)
Job Sheets
193(12)
Rebuilding Transmissions and Transaxles
205(48)
Diagnosis of Noise and Vibration Problems
205(2)
Transmission/Transaxle Removal
207(12)
Disassembly
219(7)
Speedometer Drive Service
226(1)
Transmission Case Service
227(2)
Extension Housing
229(1)
Gaskets
230(1)
Seals
231(2)
Reassembly and Testing
233(5)
Case Study
238(1)
Terms to Know
239(1)
ASE-Style Review Questions
239(1)
ASE Challenge Questions
240(1)
Job Sheets
241(12)
Torque Converter and Oil Pump Service
253(44)
General Diagnostics
253(1)
Testing Converter Clutches
254(3)
General Converter Control Diagnostics
257(2)
Electronic Converter Clutch Control Diagnostics
259(3)
Stall Testing
262(3)
Bench Testing
265(8)
Cleaning
273(1)
Torque Converter Replacement
273(1)
Oil Pump Service
274(8)
Transmission Cooler Service
282(4)
Case Study
286(1)
Terms to Know
286(1)
ASE-Style Review Questions
286(1)
ASE Challenge Questions
287(2)
Job Sheets
289(8)
General Hydraulic System Service
297(28)
Valve Body Removal
297(9)
Valve Body Service
306(7)
Governor Service
313(3)
Case Study
316(1)
Terms to Know
316(1)
ASE-style Review Questions
317(1)
ASE Challenge Questions
318(1)
Job Sheets
319(6)
Gear and Shaft Service
325(46)
Thrust Washers, Bushings, and Bearings
325(5)
Planetary Gear Assemblies
330(2)
Shafts
332(1)
Parking Pawl
333(3)
Drive Chains
336(2)
Transfer Gears
338(4)
Final Drive Units
342(10)
Case Study
352(1)
Terms to Know
353(1)
ASE-style Review Questions
353(2)
ASE Challenge Questions
355(1)
Job Sheets
355(16)
Friction and Reaction Unit Service
371(42)
Friction and Reaction Units
371(3)
Band Service
374(3)
Servo and Accumulator Service
377(5)
Multiple-Friction Disc Assemblies
382(16)
Clutch Volume Index
398(1)
One-Way Clutch Assemblies
399(3)
Case Study
402(1)
Terms to Know
403(1)
ASE-Style Review Questions
403(1)
ASE Challenge Questions
404(1)
Job Sheets
405(8)
Rebuilding Common Transmissions
413(86)
Chrysler Transmissions and Transaxles
413(17)
Ford Motor Company Transmissions
430(23)
General Motors Transmissions
453(19)
Honda Transaxles
472(8)
Nissan Motor Company Transmissions
480(6)
Toyota Transaxles
486(8)
Case Study
494(1)
ASE-Style Review Questions
494(1)
ASE Challenge Questions
495(2)
Job Sheets
497(2)
Appendix A ASE Practice Examination499(5)
Appendix B Automatic Transmission Special Tool Suppliers504(1)
Appendix C Metric Conversions505(1)
Glossary506(17)
Index523

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