9780078307225

Technology of Machine Toolsprovides state-of-the-art training for using machine tools in manufacturing technology, including up-to-date coverage of computer numerical control. It includes an overview of machine trades and career opportunities followed by theory and application. The text is structured to provide coverage of tools and measurement, machining tools and procedures, drilling and milling machines, computer-aided machining, and metallurgy. There is expanded coverage of computer-related technologies, including computer numerical control (CNC) and computer-aided design and manufacturing (CAD/CAM).

1 Introduction to Machine Tools
1 History of Machines
2 Machine Trade Opportunities
2 Careers in the Metalworking Industry
3 Getting the Job
3 Safety
4 Safety in the Machine Shop
4 Job Planning
5 Engineering Drawings
6 Machining Procedures for Various Workpieces
5 Measurement
7 Basic Measurement
8 Squares and Surface Plates
9 Micrometers
10 Vernier Calipers
11 Inside-, Depth-, and Height-Measuring Instruments
12 Gage Blocks
13 Angular Measurement
14 Gages
15 Comparison Measurment
16 The Coordinate Measuring System
17 Measuring with Light Waves
18 Surface Finish Measurement
6 Layout Tools and Procedures
19 Basic Layout Materials, Tools, and Accessories
20 Basic or Semiprecision Layout
21 Precision Layout
7 Hand Tools and Bench Work
22 Holding, Striking, and Assembling Tools
23 Hand-Type Cutting Tools
24 Thread-Cutting Tools and Procedures
25 Finishing Processes-Reaming, Broaching, and Lapping
26 Surface Finishing Processes
8 Metal-Cutting Technology
27 Physics of Metal Cutting
28 Machinability of Metals
29 Cutting Tools
30 Operating Conditions and Tool Life
31 Carbide Cutting Tools
32 Diamond, Ceramic, and Cement Cutting Tools
33 Polycrystalline Cutting Tools
34 Cutting Fluids-Types and Applications
9 Metal-Cutting Saws
35 Types of Metal Saws
36 Contour Bandsaw Parts and Accessories
37 Contour Bandsaw Operations
10 Drilling Machines
38 Drill Presses
39 Drilling Machine Accessories
40 Twist Drills
41 Cutting Speeds and Feeds
42 Drilling Holes
43 Reaming
44 Drill Press Operations
11 The Lathe
45 Engine Lathe Parts
46 Lathe Accessories
47 Cutting Speed, Feed, and Depth of Cut
48 Lathe Safety
49 Mounting, Removing, and Aligning Lathe Centers
50 Grinding Lathe Cutting Tools
51 Facing Between Centers
52 Machining Between Centers
53 Knurling, Grooving, and Form Turning
54 Tapers and Taper Turning
55 Threads and Thread Cutting
56 Steady Rests, Follower Rests, and Mandrels
57 Machining in a Chuck
58 Drilling, Boring, Reaming, and Tapping
12 Milling Machines
59 The Vertical Milling Machine
60 Cutting Speed, Feed, and Depth of Cut
61 End Mills
62 Vertical Mill Operations
63 Special Milling Operations
64 Horizontal Milling Machines and Accessories
65 Milling Cutters
66 Milling Machine Setups
67 Horizontal Milling Operations
68 The Indexing, or Dividing, Head
69 Gears
70 Gear Cutting
71 Helical Milling
72 Cam, Rack, Worm, and Clutch Milling
13 The Jig Borer and Jig Grinder
73 The Jig Borer
74 The Jig Grinder
14 Computer-Age Machining
75 The Computer
76 Computer Numerical Control
77 CNC Turning Center
78 CNC Machining Centers
79 CAD/CAM
15 Grinding
80 Types of Abrasives
81 Surface Grinders and Accessories
82 Surface Grinding Operations
83 Cylindrical Grinders
84 Universal Cutter and Tool Grinder
16 Metallurgy
85 Manufacture and Properties of Steel
86 Heat Treatment of Steel
87 Testing of Metals and Nonferrous Metals
17 Advanced Manufacturing Technology
88 Advanced Digital Manufacturing
89 Cryogenic Treatment/Tempering
90 QQC Diamond Coating
91 Direct Metal Deposition
92 e-Manufacturing
93 Step-NC and Internet Manufacturing
94 Optical/Laser/Vision Measurement
95 Electrical Discharge Machining
96 Robotics
97 Manufacturing Intelligence: Can a Company Survive Without Real-Time Knowledge?
98 Multi-Tasking Machines

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Technology Of Machine Tools

Technology Of Machine Tools

0078307228

Summary

Table of Contents

1 History of Machines

2 Machine Trade Opportunities

2 Careers in the Metalworking Industry

3 Getting the Job

3 Safety

4 Safety in the Machine Shop

4 Job Planning

5 Engineering Drawings

6 Machining Procedures for Various Workpieces

5 Measurement

7 Basic Measurement

8 Squares and Surface Plates

9 Micrometers

10 Vernier Calipers

11 Inside-, Depth-, and Height-Measuring Instruments

12 Gage Blocks

13 Angular Measurement

14 Gages

15 Comparison Measurment

16 The Coordinate Measuring System

17 Measuring with Light Waves

18 Surface Finish Measurement

6 Layout Tools and Procedures

19 Basic Layout Materials, Tools, and Accessories

20 Basic or Semiprecision Layout

21 Precision Layout

7 Hand Tools and Bench Work

22 Holding, Striking, and Assembling Tools

23 Hand-Type Cutting Tools

24 Thread-Cutting Tools and Procedures

25 Finishing Processes-Reaming, Broaching, and Lapping

26 Surface Finishing Processes

8 Metal-Cutting Technology

27 Physics of Metal Cutting

28 Machinability of Metals

29 Cutting Tools

30 Operating Conditions and Tool Life

31 Carbide Cutting Tools

32 Diamond, Ceramic, and Cement Cutting Tools

33 Polycrystalline Cutting Tools

34 Cutting Fluids-Types and Applications

9 Metal-Cutting Saws

35 Types of Metal Saws

36 Contour Bandsaw Parts and Accessories

37 Contour Bandsaw Operations

10 Drilling Machines

38 Drill Presses

39 Drilling Machine Accessories

40 Twist Drills

41 Cutting Speeds and Feeds

42 Drilling Holes

43 Reaming

44 Drill Press Operations

11 The Lathe

45 Engine Lathe Parts

46 Lathe Accessories

47 Cutting Speed, Feed, and Depth of Cut

48 Lathe Safety

49 Mounting, Removing, and Aligning Lathe Centers

50 Grinding Lathe Cutting Tools

51 Facing Between Centers

52 Machining Between Centers

53 Knurling, Grooving, and Form Turning

54 Tapers and Taper Turning

55 Threads and Thread Cutting

56 Steady Rests, Follower Rests, and Mandrels

57 Machining in a Chuck

58 Drilling, Boring, Reaming, and Tapping

12 Milling Machines

59 The Vertical Milling Machine

60 Cutting Speed, Feed, and Depth of Cut

61 End Mills

62 Vertical Mill Operations