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Classroom Manual for Automotive Brake Systems: Shop Manual for Automotive Brake Systems

ISBN: 9780827361881 | 0827361882
Edition: 1st
Format: Paperback
Publisher: Cengage Learning
Pub. Date: 1/1/1996

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SummaryTable of Contents
This volume of the Today's Technician Series details the latest technology in brakes systems as well as thorough coverage of environmental and safety issues, including the latest in anti-lock brake systems.
Prefaceix
Brake Service Tools and Equipment
1(30)
Selection, Storage and Care of Tools
1(1)
... MORE
Measuring Systems
1(2)
Common Hand Tools
3(9)
Special Tools
12(2)
Power Tools
14(1)
Lifting Tools
15(1)
Measuring Tools
16(5)
Electronic Test Equipment
21(2)
Pressure Bleeders
23(1)
Cleaning Equipment and Containment Systems
24(4)
Shop Manuals
28(1)
ASE Style Review Questions
29(2)
Safety
31(22)
Carbon Monoxide
31(1)
Air Conditioning Systems and Freon Gas
31(1)
Asbestos Dust Precautions
32(3)
Material Safety Data Sheets and Right-to-Know Laws
35(2)
Hazardous Waste Disposal
37(1)
Hydraulic Pressure
38(1)
Safety in the Shop
38(3)
Fire Hazards and Prevention
41(2)
Accidents
43(1)
Battery Safety
44(1)
Personal Safety
45(1)
Tool and Equipment Safety
46(3)
Lift Safety
49(2)
ASE Style Review Questions
51(2)
Master Cylinder Service
53(24)
Brake System Road Test
53(2)
Master Cylinder Fluid Levels
55(1)
Brake Pedal Test for Fluid Leaks
56(1)
Brake Pedal Mechanical Check
57(1)
Pedal Travel Test
57(1)
Master Cylinder Checks
58(1)
Master Cylinder Tests
59(2)
Removing the Master Cylinder (Non-ABS Systems)
61(1)
Rebuilding the Master Cylinder
62(1)
Master Cylinder Reservoir Removal/Replacement
62(4)
Bench Bleeding Master Cylinders
66(2)
Vacuum Booster Pushrod Length Check
68(4)
Installing a Master Cylinder (Non-ABS Systems)
72(1)
Final System Bleeding
72(1)
ASE Style Review Questions
73(4)
Power-Assist Unit Service
77(34)
Types of Power-Assist Systems
77(1)
Vacuum-Boost Systems
78(1)
Diagnosing Vacuum Booster Problems
79(2)
Brake Pedal Checks
81(2)
Vacuum Booster Testing
83(1)
Vacuum Brake Servicing
83(2)
Overhauling a Tandem-Diaphragm Booster
85(3)
Reassembly
88(3)
Single-Diaphragm Vacuum Booster Overhaul
91(1)
Auxiliary Vacuum Pumps
92(5)
Hydro-Boost Power Brakes
97(4)
Servicing the Hydro-Boost
101(3)
Flushing the Hydro-Boost System
104(1)
Bleeding Procedure
104(1)
ASE Style Review Questions
105(6)
Hydraulic Line and Valve Service
111(30)
Brake Fluid
111(1)
Contaminated Fluid Problems
112(1)
Flushing the Hydraulic System
112(1)
Brake Lines, Fittings, and Hoses
113(1)
Brake Lines
114(7)
Replacing Brake Hoses
121(3)
Hydraulic System Bleeding
124(1)
Bleeding Fundamentals
125(6)
Servicing Hydraulic System Valves
131(7)
ASE Style Review Questions
138(3)
Disc Brake Service
141(42)
Diagnosing Disc Brake System Problems
141(1)
Service Precautions
141(1)
Inspecting Brake Linings
142(1)
Preliminary Steps
143(1)
Brake Pad Replacement (Front Wheels)
144(4)
Brake Caliper Overhaul
148(3)
Rotor Service
151(4)
Refinishing Brake Rotors
155(5)
Rear Disc Brake Inspection and Replacement
160(8)
Wheel Bearing Service (Nondriving Axles)
168(9)
ASE Style Review Questions
177(6)
Drum Brakes
183(32)
Troubleshooting Drum Brakes
183(1)
Drum Brake Removal (Rear Axle)
184(4)
Drum Brake Removal (Front Axle)
188(1)
Cleaning and Inspection
188(1)
Servicing Brake Drums
189(2)
Types of Drum Damage
191(2)
Brake Drum Refinishing
193(3)
Drum Installation
196(1)
Servicing Drum Brake Linings
196(8)
Brake Shoe and Lining Adjustment
204(1)
Servicing Individual Components
205(6)
ASE Style Review Questions
211(4)
Antilock Brake Service
215(50)
Basic Service Skills Required
215(1)
System Self-Check
216(1)
Diagnosis and Testing
216(2)
Prediagnostic System Inspection and Test Drive
218(1)
Self-Diagnostics
219(10)
Diagnosis of Chrysler Combined Antilock Brake and Traction Control System
229(9)
Relieving Accumulator Pressure
238(3)
Testing Components with ABS Scan Tools
241(1)
Solenoid Leak Test
242(4)
Component Replacement
246(1)
Pump and Motor Assembly Replacement
246(2)
Hydraulic Module (Valve Block) Assembly Replacement
248(2)
Accumulator/Pressure Switch Removal
250(1)
Electronic Control Unit Replacement
251(1)
Relay Service
251(1)
Wheel Speed Sensor Service
252(2)
Brake Pedal Switch
254(1)
Bleeding Antilock Brake Systems
255(1)
Pressure or Manual Bleeding of ABS Systems
256(5)
ASE Style Review Questions
261(4)
Parking Brake Service
265(18)
System Description
265(2)
Operation
267(2)
Checking Parking Brake Effectiveness
269(2)
Adjusting the Parking Brake Linkage
271(2)
Vacuum Release Parking Brake Tests
273(2)
Parking Brake Control Service
275(1)
Release Handle and Cable Assembly Service
275(1)
Front Parking Brake Cable and Conduit Replacement
276(1)
Rear Cable Replacement
277(1)
Transmission or Drive Shaft Parking Brake
278(3)
ASE Style Review Questions
281(2)
Brake Electrical and Electronic Component Service
283(28)
Basic Electrical Principles
283(2)
The Process of Electrical Troubleshooting
285(1)
Brake System Warning Light Circuits
286(4)
Parking Brake Switch Test
290(1)
Brake Fluid Level Switch Test
290(1)
Testing the Combination Valve Warning Light Circuit
291(1)
Brake Stoplights
292(1)
Brake Light Brake Switch Test
293(1)
Replacing CHMSL Brake Lights
294(6)
Circuit Wiring Maintenance and Repair
300(6)
Repairing Connector Terminals
306(2)
ASE Style Review Questions
308(3)
Appendix A311(1)
Appendix B312(1)
Glossary313(10)
Index323

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