Introduction

Unit 1: Shop Safety 

Unit 2: Mechanical Hardware 

Unit 3: Reading Drawings 

SECTION B

Hand Tools

Unit 1: Arbor and Shop Presses

Unit 2: Work-Holding and Hand Tools

Unit 3: Hacksaws 

Unit 4:  Files

Unit 5: Hand Reamers 

Unit 6: Identification and Uses of Taps 

Unit 7: Tapping Procedures 

Unit 8: Thread-Cutting Dies and Their Uses 

Unit 9: Off-Hand Grinding 

SECTION C

Dimensional Measurement 

Unit 1: Systems of Measurement

Unit 2: Using Steel Rules

Unit 3: Using Vernier, Dial, and Digital Instruments for Direct Measurements 

Unit 4: Using Micrometer Instruments 

Unit 5: Using Comparison Measuring Instruments 

Unit 6: Using Gage Blocks

Unit 7: Using Angular Measuring Instruments

Unit 8: Tolerances, Fits, Geometric Dimensions, and Statistical Process Control

SECTION D

Materials

Unit 1: Selection and Identification of Steels 

Unit 2: Selection and Identification of Nonferrous Metals

Unit 3: Hardening, Case Hardening, and Tempering 

Unit 4: Annealing, Normalizing, and Stress Relieving  

Unit 5: Rockwell and Brinell Hardness Testers 

SECTION E

Layout

Unit 1: Basic Semiprecision Layout Practice 

Unit 2: Basic Precision Layout Practice 

SECTION F

Preparation for Machining Operations

Unit 1: Machinability and Chip Formation

Unit 2: Speeds and Feeds for Machine Tools 

Unit 3: Cutting Fluids

Unit 4: Using Carbides and Other Tool Materials

SECTION G

Sawing Machines

Unit 1: Using Reciprocating and Horizontal Band Cutoff Machines

Unit 2: Abrasive and Cold Saws

Unit 3: Preparing to Use the Vertical Band Machine 

Unit 4: Using the Vertical Band Machine 

SECTION H

Drilling Machines

Unit 1: The Drill Press

Unit 2: Drilling Tools

Unit 3: Hand Grinding of Drills on the Pedestal Grinder

Unit 4: Operating Drilling Machines

Unit 5: Countersinking and Counterboring 

Unit 6: Reaming in the Drill Press

SECTION I

Turning Machines

Unit 1: The Engine Lathe

Unit 2: Toolholders and Toolholding for the Lathe

Unit 3: Cutting Tools for the Lathe 

Unit 4: Lathe Spindle Tooling 

Unit 5: Operating the Machine Controls 

Unit 6: Facing and Center Drilling

Unit 7: Turning between Centers

Unit 8: Alignment of the Lathe Centers 

Unit 9: Other Lathe Operations  

Unit 10: Sixty-Degree Thread Information and Calculations

Unit 11: Cutting Unified External Threads

Unit 12: Cutting Unified Internal Threads 

Unit 13: Cutting Tapers

Unit 14: Using Steady and Follower Rests

Unit 15: Additional Thread Forms

Unit 16: Cutting Acme Threads on the Lathe 

SECTION J

Vertical Milling Machines

Unit 1: Vertical Spindle Milling Machines 

Unit 2: Cutting Tools and Cutter Holders for the Vertical Milling Machine

Unit 3:Setups on the Vertical Milling Machine

Unit 4: Vertical Milling Machine Operations

Unit 5: Using the Offset Boring Head

SECTION K

Horizontal Spindle Milling Machines

Unit 1: Horizontal Spindle Milling Machines

Unit 2: Types of Spindles, Arbors, and Adapters 

Unit 3: Arbor-Driven Milling Cutters

Unit 4: Work-Holding Methods and Standard Setups

Unit 5: Machine Setup and Plain Milling 

Unit 6: Using Side Milling Cutters

Unit 7: Using Face Milling Cutters on the Horizontal Milling Machine

SECTION L

Grinding and Abrasive Machining Processes

Unit 1: Selection and Identification of Grinding Wheels

Unit 2: Truing, Dressing, and Balancing of Grinding Wheels

Unit 3: Grinding Fluids

Unit 4: Horizontal Spindle Reciprocating Table Surface Grinders

Unit 5: Work Holding on the Surface Grinder

Unit 6: Using the Surface Grinder 

Unit 7: Problems and Solutions in Surface Grinding 

Unit 8: Center-Type Cylindrical Grinders 

Unit 9: Using the Cylindrical Grinder

Unit 10: Universal Tool and Cutter Grinder

SECTION M

Computer Numerical Control and Other Advanced Machining Processes

Unit 1: CNC Machine Tool Programmable Axes and Position Dimensioning Systems

Unit 2: CNC Programming

Unit 3: CNC Tooling 

Unit 4: Other Advanced Machining Processes

Appendix 1: Answers to Self-Tests 

Appendix 2: General Tables

Table 1: Decimal Equivalents of Fractional Inches 

Table 2: Inch/Metric Conversion Table

Table 3: Tap Drill Sizes

Table 4: Metric Tap Drill Sizes  

Table 5A: Tapers 

Table 5B: Tapers and Angles  

Table 6: General Measurements 

Table 7A: Density or Specific Gravity of Metals and Alloys 

Table 7B: Approximate Melting Points of Metals and Various Substances  

Table 8: Right-Triangle Solution Formulas 

Table 9: Wire Gages and Metric Equivalents 

Table 10: Cutting Speeds for Commonly Used Materials 

Table 10A: Feeds for High-Speed Steel End Mills 

Table 10B: Coolants and Cutting Oils Used for General Machining 

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