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Engineering Materials : Properties and Selection

ISBN: 9780131837799 | 0131837796
Edition: 9th
Format: Hardcover
Publisher: Prentice Hall
Pub. Date: 1/1/2010

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SummaryTable of Contents
For courses in Metallurgy and Materials Science.Co-authored by Kenneth G. Budinski and Michael K. Budinski, his son, with over 50 years of combined industry experience in the field, this practical, understandable introduction to engineering materials theory and industry-standard selection practices provides students with the working knowledge to (1) make an informed selection of materials for engineering applications and (2) correctly specify materials on drawings and purchasing documents. Encompassing all significant material systems metals, c... MORE
Chapter 1 The Structure of Materials1(24)
Chapter Goals
1(1)
Rationale
1(20)
... MORE
1.1 The Origin of Engineering Materials
2(5)
1.2 The Periodic Table
7(1)
1.3 Forming Engineering Materials from the Elements
8(3)
1.4 The Solid State
11(1)
1.5 The Nature of Metals
12(6)
1.6 The Nature of Ceramics
18(1)
1.7 The Nature of Polymers
18(2)
1.8 The Nature of Composites 20 Summary
20(1)
Critical Concepts
21(1)
Terms You Should Remember
21(1)
Questions
22(1)
Case History: Viewing Atoms and Dislocations
22(2)
To Dig Deeper
24(1)
Chapter 2 Properties of Materials25(46)
Chapter Goals
25(1)
Rationale
25(42)
2.1 The Property Spectrum
26(2)
2.2 Chemical Properties
28(2)
2.3 Physical Properties
30(3)
2.4 Mechanical Properties
33(24)
2.5 Manufacturing Considerations
57(5)
2.6 Property Information
62(5)
Summary
67(1)
Critical Concepts
68(1)
Terms You Should Remember
68(1)
Case History: Stiffness-Driven Design
68(1)
Questions
69(1)
References for Property Data
70(1)
To Dig Deeper
70(1)
Chapter 3 Tribology71(38)
Chapter Goals
71(1)
Rationale
71(33)
3.1 Historical Studies of Friction and Wear
72(1)
3.2 Contact Mechanics
73(2)
3.3 Friction
75(7)
3.4 Definition of Wear
82(1)
3.5 Types of Erosion
82(4)
3.6 Types of Wear
86(8)
3.7 Bearings
94(7)
3.8 Lubricants
101(3)
Summary
104(1)
Critical Concepts
105(1)
Terms You Should Remember
105(1)
Case History: Tenters Used in Making Plastic Films
106(1)
Questions
106(1)
To Dig Deeper
107(2)
Chapter 4 Principles of Polymeric Materials109(28)
Chapter Goals
109(1)
Rationale
109(23)
4.1 Polymerization Reactions
110(4)
4.2 Basic Types of Polymers
114(3)
4.3 Altering Properties of Plastics
117(15)
Summary
132(1)
Critical Concepts
133(1)
Terms You Should Remember
133(1)
Case History: Microwave Sterilization
134(1)
Questions
134(1)
To Dig Deeper
135(2)
Chapter 5 Polymer Families137(46)
Chapter Goals
137(1)
Rationale
137(42)
5.1 Identification of Polymer Families
137(3)
5.2 Thermoplastic Commodity Plastics
140(7)
5.3 Thermoplastic Ethenic Engineering Plastics
147(3)
5.4 Other Engineering Thermoplastics
150(14)
5.5 Thermosetting Polymers
164(5)
5.6 Elastomers
169(8)
5.7 Selection of Elastomers
177(2)
Summary
179(1)
Critical Concepts
180(1)
Terms You Should Remember
180(1)
Case History: Selecting a Wear-Resistant Elastomer for Transport Rollers
181(1)
Questions
181(1)
To Dig Deeper
182(1)
Chapter 6 Plastic and Polymer Composite Fabrication Processes183(40)
Chapter Goals
183(1)
Rationale
183(35)
6.1 Thermoplastic Fabrication Processes
184(5)
6.2 Thermoset Fabrication Processes
189(5)
6.3 Polymer Composites
194(11)
6.4 Composite Fabrication Techniques
205(3)
6.5 Application of Polymer Composites
208(6)
6.6 Process Specification
214(2)
6.7 Recycling of Plastics
216(2)
Summary
218(1)
Critical Concepts
219(1)
Terms You Should Remember
219(1)
Case History: Material for a Reciprocating Slide
220(1)
Questions
220(1)
To Dig Deeper
221(2)
Chapter 7 Selection of Plastic/Polymeric Materials223(66)
Chapter Goals
223(1)
Rationale
223(60)
7.1 Methodology of Selection
224(3)
7.2 Plastics for Mechanical and Structural Applications
227(19)
7.3 Wear and Friction of Plastics
246(12)
7.4 Plastics for Corrosion Control
258(5)
7.5 Plastics for Electrical Applications
263(4)
7.6 Polymer Coatings
267(7)
7.7 Adhesives
274(9)
Summary
283(1)
Critical Concepts
283(2)
Terms You Should Remember
285(1)
Case History: X-Ray Cassette Hinge Fracture
285(1)
Questions
286(1)
To Dig Deeper
287(2)
Chapter 8 Ceramics, Cermets, Glass, and Carbon Products289(52)
Chapter Goals
289(1)
Rationale
289(47)
8.1 The Nature of Ceramics
289(2)
8.2 How Ceramics Are Made
291(5)
8.3 Microstructure of Ceramics
296(3)
8.4 Properties of Ceramics
299(5)
8.5 Concrete
304(1)
8.6 Glasses
305(5)
8.7 Carbon Products
310(3)
8.8 Cemented Carbides
313(7)
8.9 Ceramics for Structural Applications
320(10)
8.10 Ceramics for Wear Applications
330(1)
8.11 Ceramics for Environmental Resistance
331(2)
8.12 Electrical Properties of Ceramics
333(1)
8.13 Magnetic Properties of Ceramics
334(2)
Summary
336(1)
Critical Concepts
337(1)
Terms You Should Remember
338(1)
Case History: Zirconia Edge Guides
338(1)
Questions
338(1)
To Dig Deeper
339(2)
Chapter 9 Steel Products341(26)
Chapter Goals
341(1)
Rationale
341(22)
9.1 Iron Ore Benefication
342(2)
9.2 Making of Steel
344(1)
9.3 Steel Refining
345(9)
9.4 Converting Steel into Shapes
354(5)
9.5 Steel Terminology
359(3)
9.6 Steel Specifications
362(1)
Summary
363(1)
Critical Concepts
364(1)
Terms You Should Remember
365(1)
Case History: Steel Beam Selection
365(1)
Questions
365(1)
To Dig Deeper
366(1)
Chapter 10 Heat Treatment of Steels367(52)
Chapter Goals
367(1)
Rationale
367(46)
10.1 Equilibrium Diagrams
368(5)
10.2 Morphology of Steel
373(5)
10.3 Reasons for Heat Treating
378(4)
10.4 Direct Hardening
382(7)
10.5 Diffusion Treatments
389(13)
10.6 Softening
402(4)
10.7 Atmosphere Control
406(2)
10.8 Cost of Heat Treating
408(1)
10.9 Selection and Process Specification
409(4)
Summary
413(1)
Critical Concepts
414(1)
Terms You Should Remember
414(1)
Case History: Emergency Heat Treatment
414(1)
Questions
415(2)
To Dig Deeper
417(2)
Chapter 11 Carbon and Alloy Steels419(40)
Chapter Goals
419(1)
Rationale
419(35)
11.1 Alloy Designation
420(4)
11.2 Carbon Steels
424(12)
11.3 Alloy Steels
436(2)
11.4 Selection of Alloy Steels
438(7)
11.5 High-Strength Sheet Steels
445(1)
11.6 High-Strength, Low-Alloy Steels
446(2)
11.7 Special Steels
448(3)
11.8 Selection and Specification
451(3)
Summary
454(1)
Critical Concepts
454(1)
Terms You Should Remember
455(1)
Case History: Selection of a Steel for a Shaft
455(1)
Questions
455(1)
To Dig Deeper
456(3)
Chapter 12 Tool Steels459(44)
Chapter Goals
459(1)
Rationale
459(39)
12.1 Identification and Classification
460(3)
12.2 Tool Steel Metallurgy
463(6)
12.3 Chemical Composition of Tool Steels
469(6)
12.4 Steel Properties
475(6)
12.5 Tool Steel Selection
481(11)
12.6 Specification of Tool Steels
492(4)
12.7 Tool Steel Defects
496(2)
Summary
498(1)
Critical Concepts
499(1)
Terms You Should Remember
499(1)
Case History: Tool Steel for a Punch and Die
499(1)
Questions
500(1)
To Dig Deeper
501(2)
Chapter 13 Corrosion503(38)
Chapter Goals
503(1)
Rationale
503(32)
13.1 The Nature of Corrosion
504(7)
13.2 Factors Affecting Corrosion
511(4)
13.3 Types of Corrosion
515(9)
13.4 Determination of Corrosion Characteristics
524(4)
13.5 Corrosion Control
528(7)
Summary
535(1)
Critical Concepts
536(1)
Terms You Should Remember
536(1)
Case History: Fitting Corrosion of Stainless Steel Springs
537(1)
Questions
537(1)
To Dig Deeper
538(3)
Chapter 14 Stainless Steels541(42)
Chapter Goals
541(1)
Rationale
541(38)
14.1 Metallurgy of Stainless Steels
542(8)
14.2 Alloy Identification
550(5)
14.3 Physical Properties
555(4)
14.4 Mechanical Properties
559(2)
14.5 Fabrication
561(8)
14.6 Corrosion Characteristics
569(6)
14.7 Alloy Selection
575(4)
Summary
579(1)
Critical Concepts
579(1)
Terms You Should Remember
579(1)
Case History: Stainless Steel Sailboat Rigging
580(1)
Questions
580(1)
To Dig Deeper
581(2)
Chapter 15 Cast Iron, Cast Steel, and Powder Metallurgy Materials583(42)
Chapter Goals
583(1)
Rationale
583(36)
15.1 Casting Processes
584(7)
15.2 Casting Design
591(2)
15.3 Gray Iron
593(8)
15.4 Malleable Iron
601(2)
15.5 Ductile Iron
603(3)
15.6 White Alloy Irons
606(1)
15.7 Steel Castings
607(4)
15.8 Casting Selection
611(1)
15.9 Powder Metals
612(6)
15.10 Process Selection
618(1)
Summary
619(3)
Critical Concepts
622(1)
Terms You Should Remember
622(1)
Case History: Investment Castings for Filter Clamps
622(1)
Questions
623(1)
To Dig Deeper
624(1)
Chapter 16 Copper and Its Alloys625(28)
Chapter Goals
625(1)
Rationale
625(24)
16.1 Extraction of Copper from Ore
626(1)
16.2 Alloy Designation System
627(4)
16.3 Copper Products
631(1)
16.4 Metallurgy
631(5)
16.5 Properties
636(2)
16.6 Heat Treatment
638(1)
16.7 Fabrication
638(4)
16.8 Wear Resistance
642(3)
16.9 Corrosion
645(2)
16.10 Alloy Selection
647(2)
Summary
649(1)
Critical Concepts
649(1)
Terms You Should Remember
650(1)
Case History: Beryllium Copper for Latch Springs
650(1)
Questions
650(1)
To Dig Deeper
651(2)
Chapter 17 Aluminum and Its Alloys653(24)
Chapter Goals
653(1)
Rationale
653(20)
17.1 General Characteristics
655(1)
17.2 Alloy Designation
656(2)
17.3 Aluminum Products
658(1)
17.4 Metallurgical Characteristics
659(2)
17.5 Heat Treatment
661(2)
17.6 Surface Treatments
663(2)
17.7 Corrosion
665(3)
17.8 Alloy Selection
668(5)
Summary
673(1)
Critical Concepts
674(1)
Terms You Should Remember
675(1)
Case History: Abrasion Tester Made from Aluminum Roller
675(1)
Questions
675(1)
To Dig Deeper
676(1)
Chapter 18 Nickel, Zinc, Titanium, Magnesium, and Special Use Metals677(32)
Chapter Goals
677(1)
Rationale
677(27)
18.1 Nickel
678(5)
18.2 Zinc
683(5)
18.3 Titanium
688(5)
18.4 Magnesium
693(4)
18.5 Refractory Metals
697(4)
18.6 Cobalt
701(1)
18.7 Beryllium
702(1)
18.8 Gold
702(1)
18.9 Silver
703(1)
Summary
704(1)
Critical Concepts
705(1)
Terms You Should Remember
705(1)
Case History: Tungsten Die-Casting Cores
706(1)
Questions
706(1)
To Dig Deeper
707(2)
Chapter 19 Surface Engineering709(52)
Chapter Goals
709(1)
Rationale
709(47)
19.1 Cleaning
712(2)
19.2 Mechanical Finishing of Surfaces
714(2)
19.3 Organic Coatings
716(1)
19.4 Electroplating
717(5)
19.5 Other Metallic Platings
722(2)
19.6 Electropolishing
724(1)
19.7 Photoctching
724(1)
19.8 Conversion Coatings
725(3)
19.9 Thin-Film Coatings
728(3)
19.10 Surface Analysis
731(2)
19.11 Hardfacing
733(1)
19.12 Thermal Spraying
734(3)
19.13 High-Energy Processes
737(1)
19.14 Diffusion Processes
738(1)
19.15 Selective Hardening
738(1)
19.16 Special Surface Treatments
739(8)
19.17 Process/Material Selection
747(8)
19.18 Specifications
755(1)
Summary
756(2)
Critical Concepts
758(1)
Terms You Should Remember
758(1)
Case History: Extended Razor Blade Life
758(1)
Questions
759(1)
To Dig Deeper
760(1)
Chapter 20 The Selection Process761(30)
Chapter Goals
761(1)
Rationale
761(25)
20.1 The Design Process
762(2)
20.2 Selection Factors
764(11)
20.3 A Materials Repertoire
775(4)
20.4 Materials for Typical Machine Components
779(2)
20.5 Selection Case Histories
781(5)
Summary
786(1)
Critical Concepts
787(1)
Terms You Should Remember
787(1)
Case History: Materials for Tensioning Rollers
788(1)
Questions
788(1)
To Dig Deeper
789(2)
Chapter 21 Failure Prevention791(26)
Chapter Goals
791(1)
Rationale
791(22)
21.1 Preventing Wear Failures
793(3)
21.2 Preventing Corrosion Failures
796(5)
21.3 Preventing Mechanical Failures
801(7)
21.4 Flaw Detection
808(5)
Summary
813(1)
Critical Concepts
814(1)
Terms You Should Remember
814(1)
Case History: Designing with Computer Models
814(1)
Questions
815(1)
To Dig Deeper
816(1)
Appendix 1 Listing of Selected World Wide Web Sites Relating to Engineering Materials817(6)
Appendix 2 Properties of Selected Engineering Materials823(14)
Index837

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