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Automotive Technology Tech Manual

by: Raadsheer, Fred; Erjavec, Jack

Automotive Technology Tech Manual

by: Raadsheer, Fred; Erjavec, Jack

ISBN 13:
9781401848330
ISBN 10:
1401848338
Edition: 4th
Format: Paperback
Copyright: 08/04/2004
Publisher: Cengage Learning
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Summary

Tech manual for learning automotive technology. Includes skill building features such as shop activities, case studies, review questions, an ASE prep test, and more. Previous edition: c2000. Three-hole punched with perforated pages.

Preface

SECTION 1 AUTOMOTIVE TECHNOLOGY

(77)

Careers in the Automotive Industry

(4)

Shop Activity 1--1

(1)

Shop Activity 1--2

(1)

Shop Activity 1--3

(1)

Review Questions

(2)

Workplace Skills

(7)

Shop Activity 2--1

(1)

Shop Activity 2--2

(1)

Shop Activity 2--3

(4)

Shop Activity 2--4

(1)

Review Questions

(2)

Working Safely in the Shop

(8)

Shop Activity 3--1

(1)

Shop Activity 3--2

(1)

Shop Activity 3--3

(3)

Shop Activity 3--4

(2)

Shop Activity 3--5

(1)

Review Questions

(2)

Automotive Systems and Preventive Maintenance

(9)

Shop Activity 4--1

(1)

Shop Activity 4--2

(1)

Shop Activity 4--3

(1)

Shop Activity 4--4

(4)

Job Sheet 4--1 Basic Preventive Maintenance Inspection

(2)

Review Questions

(1)

Hand Tools and Shop Equipment

(23)

Shop Activity 5--1

(1)

Shop Activity 5--2

(1)

Shop Activity 5--3

(1)

Shop Activity 5--4

(1)

Shop Activity 5--5

(2)

Job Sheet 5--1 Repairing and/or Replacing Damaged Threads

(4)

Job Sheet 5--2 Cutting with a Chisel

(2)

Job Sheet 5--3 Proper Use of a Vehicle Hoist

(2)

Job Sheet 5--4 Proper Use of a Hydraulic Floor Jack

(2)

Job Sheet 5--5 Proper Use of a Stationary Grinder

(4)

Job Sheet 5--6 Proper Use of a Service Manual

(2)

Job Sheet 5--7 Proper Use of Electronic Media

(2)

Review Questions

(2)

Diagnostic Equipment and Special Tools

(17)

Shop Activity 6--1

(3)

Job Sheet 6--1 Checking the Pressure in a Cooling System

(2)

Job Sheet 6--2 Understanding DMM Controls

(2)

Job Sheet 6--3 Identifying Special Drivetrain Tools

(2)

Job Sheet 6--4 Dismounting and Mounting a Tire from a Wheel

(2)

Job Sheet 6--5 Measuring Brake Rotor Thickness

(2)

Job Sheet 6--6 Checking the Clearance (Air Gap) of an Air-Conditioning Compressor's Clutch

(1)

Review Questions

(2)

Basic Theories and Math

(8)

Shop Activity 7--1

(1)

Shop Activity 7--2

(1)

Shop Activity 7--3

(1)

Shop Activity 7--4

(6)

Job Sheet 7--1 Charging a Battery

Job Sheet 7--2 Determine the A/C System Static Pressure with the Engine Off

Job Sheet 7--3 Demonstrate a Magnetic Field

Review Questions

(2)

SECTION 2 ENGINES

(117)

Automotive Engine Designs and Diagnosis

(12)

Shop Activity 8--1

(1)

Shop Activity 8--2

(1)

Shop Activity 8--3

(1)

Job Sheet 8--1 Performing a Cylinder Compression Test

(2)

Job Sheet 8--2 Performing a Cylinder Leakage Test

(4)

Job Sheet 8--3 Measuring Engine Oil Pressure

(2)

Case Study

(1)

Review Questions

(2)

Engine Disassembly

(17)

Shop Activity 9--1

(1)

Shop Activity 9--2

(1)

Job Sheet 9--1 Preparing Engine for Removal

(8)

Job Sheet 9--2 Removing and Disassembling the Cylinder Head

101

(4)

Job Sheet 9--3 Removing Cylinder Ring Ridge

105

(1)

Case Study

106

(1)

Review Questions

106

(2)

Short Blocks

108

(35)

Shop Activity 10--1

109

(1)

Shop Activity 10--2

110

(1)

Shop Activity 10--3

110

(1)

Shop Activity 10--4

110

(1)

Shop Activity 10--5

110

(1)

Shop Activity 10--6

110

(1)

Shop Activity 10--7

110

(1)

Job Sheet 10--1 Measuring Cylinder Bore

111

(4)

Job Sheet 10--2 Measuring Crankshaft Journals

115

(4)

Job Sheet 10--3 Measuring Crankshaft End Play

119

(2)

Job Sheet 10--4 Installing Pistons and Connecting Rods

121

(4)

Job Sheet 10--5 Measuring Camshaft Lobes/Cams and Bearing Journals

125

(4)

Case Study

129

(2)

Job Sheet 10--6 Installing Camshaft Bearings

131

(4)

Job Sheet 10--7 Inspecting and Replacing Camshaft Drives

135

(2)

Job Sheet 10--8 Testing for Worn Cam Lobes

137

(3)

Review Questions

140

(3)

Cylinder Heads and Valve Trains

143

(23)

Shop Activity 11--1

143

(1)

Shop Activity 11--2

144

(1)

Job Sheet 11--1 Inspecting Cylinder Head for Wear

145

(4)

Job Sheet 11--2 Inspecting and Testing Valve Springs for Squareness, Pressure, and Free Height Comparison

149

(2)

Job Sheet 11--3 Inspecting Valve Spring Retainers, Locks, and Valve Lock Grooves

151

(2)

Job Sheet 11--4 Replacing Valve Stem Seals in Vehicle

153

(2)

Job Sheet 11--5 Reconditioning Valve Faces

155

(4)

Job Sheet 11--6 Inspecting Valve Lifters, Pushrods, and Rocker Arms

159

(2)

Job Sheet 11--7 Reconditioning Valve Seats

161

(2)

Case Study 1

163

(1)

Case Study 2

164

(1)

Review Questions

164

(2)

Lubricating and Cooling Systems

166

(18)

Shop Activity 12--1

167

(1)

Shop Activity 12--2

167

(7)

Shop Activity 12--3

174

(1)

Shop Activity 12--4

174

(1)

Job Sheet 12--1 Servicing and Installing Oil Pump and Oil Pan

175

(4)

Job Sheet 12--2 Inspecting, Replacing, and Adjusting Drive Belts and Pulleys

179

(2)

Job Sheet 12--3 Cleaning, Inspecting, Testing, and Replacing Electric Cooling Fans and Cooling System-Related Temperature Sensors

181

(1)

Case Study

182

(1)

Review Questions

183

(1)

Engine Sealing and Reassembly

184

(11)

Shop Activity 13--1

184

(2)

Shop Activity 13--2

186

(1)

Job Sheet 13--1 Applying RTV Silicone Sealant

187

(2)

Job Sheet 13--2 Adjusting Valves on an OHC Engine

189

(1)

Review Questions

190

(1)

ASE Prep Test

191

(4)

SECTION 3 ELECTRICITY

195

(152)

Basics of Electrical Systems

196

(8)

Shop Activity 14--1

197

(3)

Shop Activity 14--2

200

(1)

Shop Activity 14--3

201

(2)

Review Questions

203

(1)

Basics of Electronics

204

(8)

Shop Activity 15--1

204

(1)

Shop Activity 15--2

205

(2)

Job Sheet 15--1 Testing for Continuity Across Electronic and Electrical Components and Circuits with an Ohmmeter

207

(3)

Review Questions

210

(2)

General Electrical System Diagnostics and Service

212

(17)

Job Sheet 16--1 Checking Continuity in a Circuit with a Test Light

215

(2)

Job Sheet 16--2 Testing for Voltage with a DMM

217

(2)

Job Sheet 16--3 Testing Voltage Drop Across Connectors

219

(2)

Job Sheet 16--4 Inspecting and Testing Fuses, Fusible Links, and Circuit Breakers

221

(1)

Job Sheet 16--5 Part Identification on a Wiring Diagram

222

(3)

Job Sheet 16--6 Using a DSO on Sensors and Switches

225

(2)

Review Questions

227

(2)

Batteries: Theory, Diagnosis, and Service

229

(13)

Shop Activity 17--1

229

(1)

Shop Activity 17--2

229

(1)

Shop Activity 17--3

230

(1)

Job Sheet 17--1 Removing, Cleaning, and Replacing a Battery

231

(4)

Job Sheet 17--2 Inspecting a Battery for Condition, State of Charge, and Capacity

235

(4)

Job Sheet 17--3 Charging a Maintenance-Free Battery

239

(2)

Case Study

241

(1)

Review Questions

241

(1)

Starting Systems

242

(14)

Shop Activity 18--1

243

(2)

Job Sheet 18--1 Removing, Inspecting, and Replacing a Starter Motor

245

(4)

Job Sheet 18--2 Testing the Starter and Starter Circuit

249

(4)

Job Sheet 18--3 Control Circuit Test

253

(1)

Case Study

254

(1)

Review Questions

255

(1)

Charging Systems

256

(26)

Shop Activity 19--1

257

(2)

Job Sheet 19--1 Visually Inspecting the Charging System

259

(2)

Job Sheet 19--2 Inspecting, Replacing, and Adjusting Drive Belts and Pulleys

261

(4)

Job Sheet 19--3 Removing and Replacing an AC Generator

265

(2)

Job Sheet 19--4 Testing the Charging System

267

(4)

Job Sheet 19--5 Disassembling and Assembling the AC Generator

271

(2)

Job Sheet 19--6 Inspecting, Cleaning, and Testing AC Generator Components

273

(7)

Case Studies

280

(1)

Review Questions

280

(2)

Lighting Systems

282

(17)

Shop Activity 20--1

282

(1)

Shop Activity 20--2

283

(6)

Job Sheet 20--1 Inspecting and Testing a Headlight Switch

289

(4)

Job Sheet 20--2 Aiming Headlights

293

(2)

Job Sheet 20--3 Adjusting or Replacing a Stop-Light Switch

295

(2)

Case Study

297

(1)

Review Questions

297

(2)

Electrical Instrumentation

299

(9)

Shop Activity 21--1

299

(6)

Job Sheet 21--1 Removing, Checking, and Replacing a Temperature Sending Unit

305

(1)

Review Questions

306

(2)

Electrical Accessories

308

(23)

Shop Activity 22--1

308

(11)

Job Sheet 22--1 Testing and Repairing a Rear-Window Defogger Grid

319

(2)

Job Sheet 22--2 Performing a Speed or Cruise Control Simulated Road Test

321

(4)

Job Sheet 22--3 Identifying the Source of Static on a Radio

325

(2)

Case Study

327

(2)

Review Questions

329

(2)

Restraint Systems

331

(16)

Shop Activity 23--1

331

(1)

Shop Activity 23--2

332

(1)

Job Sheet 23--1 Inspecting Seat Belts

333

(4)

Job Sheet 23--2 Working Safely Around Air Bags

337

(2)

Case Study

339

(1)

Review Questions

339

(2)

ASE Prep Test

341

(6)

SECTION 4 ENGINE PERFORMANCE

347

(117)

Ignition Systems and Ignition System Diagnosis and Service

348

(19)

Shop Activity 24/25--1

348

(1)

Shop Activity 24/25--2

349

(2)

Job Sheet 24/25--1 Scope Testing an Ignition System

351

(4)

Job Sheet 24/25--2 Testing an Ignition Coil

355

(2)

Job Sheet 24/25--3 Testing Individual Components

357

(4)

Job Sheet 24/25--4 Setting Ignition Timing

361

(2)

Job Sheet 24/25--5 Visually Inspecting an El System

363

(1)

Case Study

364

(1)

Review Questions

365

(2)

Fuels and Other Energy Sources

367

(6)

Shop Activity 26--1

368

(1)

Job Sheet 26--1 Testing the RVP of Gasoline

369

(2)

Case Study

371

(1)

Review Questions

371

(2)

Fuel Systems and Fuel System Diagnosis and Service

373

(9)

Shop Activity 27--1

374

(1)

Shop Activity 27--2

374

(1)

Job Sheet 27--1 Relieving Fuel System Pressure in an EFI System

375

(2)

Job Sheet 27--2 Testing Fuel Pump Pressure in an EFI System

377

(2)

Job Sheet 27--3 Replacing an In-Line Fuel Filter

379

(1)

Case Study

380

(1)

Review Questions

380

(2)

Electronic Fuel Injection and Fuel Injection System Diagnosis and Service

382

(20)

Shop Activity 28/29--1

383

(2)

Shop Activity 28/29--2

385

(4)

Shop Activity 28/29--3

389

(4)

Job Sheet 28/29--1 Visually Inspecting an EFI System

393

(2)

Job Sheet 28/29--2 Checking the Operation of the Fuel Injectors on an Engine

395

(2)

Job Sheet 28/29--3 Conducting an Injector Balance Test

397

(2)

Case Studies

399

(1)

Review Questions

399

(3)

Intake and Exhaust Systems

402

(8)

Shop Activity 30--1

402

(1)

Shop Activity 30--2

403

(2)

Job Sheet 30--1 Inspecting an Exhaust System

405

(2)

Case Study 1

407

(1)

Case Study 2

408

(1)

Review Questions

408

(2)

Emission Control Systems and Emission Control System Diagnosis and Service

410

(22)

Shop Activity 31/32--1

411

(1)

Shop Activity 31/32--2

411

(1)

Shop Activity 31/32--3

411

(1)

Shop Activity 31/32--4

412

(1)

Job Sheet 31/32--1 Checking the Emission Levels on an Engine

413

(8)

Job Sheet 31/32--2 Testing the Operation of a PCV System

421

(2)

Job Sheet 31/32--3 Testing the Operation of an EGR Valve

423

(4)

Job Sheet 31/32--4 Testing a Catalytic Converter for Efficiency

427

(3)

Case Study

430

(1)

Review Questions

430

(2)

On-Board Diagnostic Systems and On-Board Diagnostic System Diagnosis and Service

432

(32)

Shop Activity 33/34--1

438

(1)

Shop Activity 33/34--2

438

(1)

Job Sheet 33/34--1 Retrieving Diagnostic Trouble Codes (DTCs) from the Computer of an Engine Control System

439

(2)

Job Sheet 33/34--2 Testing an ECT Sensor

441

(2)

Job Sheet 33/34--3 Testing the Operation of a TP Sensor

443

(2)

Job Sheet 33/34--4 Testing an O2 Sensor

445

(4)

Job Sheet 33/34--5 Testing a MAP Sensor

449

(4)

Job Sheet 33/34--6 Conducting a Diagnostic Check on an Engine Equipped with OBD-II

453

(4)

Job Sheet 33/34--7 Monitoring the Adaptive Fuel Strategy on an OBD-II-Equipped Engine

457

(2)

Case Study 1

459

(1)

Case Study 2

459

(1)

Review Questions

459

(2)

ASE Prep Test

461

(3)

SECTION 5 MANUAL TRANSMISSIONS AND TRANSAXLES

464

(66)

Clutches

465

(24)

Shop Activity 35--1

465

(1)

Shop Activity 35--2

465

(4)

Job Sheet 35--1 Troubleshooting a Clutch Assembly

469

(6)

Job Sheet 35--2 Removing the Clutch

475

(4)

Job Sheet 35--3 Inspecting and Servicing the Clutch

479

(4)

Job Sheet 35--4 Reassembling and Installing the Clutch

483

(3)

Case Studies

486

(1)

Review Questions

487

(2)

Manual Transmission and Transaxles and Manual Transmission and Transaxle Service

489

(12)

Shop Activity 36/37--1

489

(1)

Shop Activity 36/37--2

490

(1)

Shop Activity 36/37--3

490

(1)

Job Sheet 36/37--1 Checking the Fluid Level in a Manual Transmission and Transaxle

491

(2)

Job Sheet 36/37--2 Inspecting and Adjusting Shift Linkage

493

(4)

Job Sheet 36/37--3 Road Testing a Vehicle for Transmission Problems

497

(2)

Case Studies

499

(1)

Review Questions

499

(2)

Drive Axles and Differentials

501

(29)

Shop Activity 38--1

501

(2)

Job Sheet 38--1 Inspecting and Diagnosing a Drive Axle

503

(2)

Job Sheet 38--2 Servicing Outer CV Joints

505

(6)

Job Sheet 38--3 Servicing Inner CV Joints

511

(4)

Job Sheet 38--4 Inspecting U-Joints and the Drive Shaft

515

(6)

Job Sheet 38--5 Road Testing Differential Noises

521

(2)

Job Sheet 38--6 Measuring and Adjusting Pinion Depth, Bearing Preload, and Backlash

523

(2)

Case Study 1

525

(1)

Case Studies 2 and 3

526

(1)

Review Questions

526

(1)

ASE Test Prep

527

(3)

SECTION 6 AUTOMATIC TRANSMISSIONS AND TRANSAXLES

530

(42)

Automatic Transmissions and Transaxles and Automatic Transmission/Transaxle Service

531

(29)

Shop Activity 39/40--1

534

(3)

Job Sheet 39/40--1 Visually Inspecting an Automatic Transmission

537

(2)

Job Sheet 39/40--2 Road Testing a Vehicle to Check the Operation of a Torque Converter Lockup Clutch

539

(2)

Job Sheet 39/40--3 Road Testing a Vehicle to Check the Operation of an Automatic Transmission

541

(4)

Job Sheet 39/40--4 Conducting a Stall Test

545

(2)

Job Sheet 39/40--5 Pressure Testing an Automatic Transmission

547

(4)

Job Sheet 39/40--6 Servicing a Valve Body

551

(4)

Job Sheet 39/40--7 Overhauling a Multiple-Disc Clutch Assembly

555

(3)

Case Study

558

(1)

Review Questions

558

(2)

Four- and All-Wheel Drive

560

(12)

Shop Activity 41--1

560

(1)

Shop Activity 41--2

560

(1)

Job Sheet 41--1 Inspecting the Fluid Level in a Transfer Case

561

(2)

Job Sheet 41--2 Road Testing a Transfer Case

563

(2)

Job Sheet 41--3 Replacing a Transfer Case Output Shaft Bushing and Seal

565

(3)

Case Study

568

(1)

Review Questions

568

(1)

ASE Prep Test

569

(3)

SECTION 7 SUSPENSION AND STEERING SYSTEMS

572

(66)

Tires and Wheels

573

(11)

Shop Activity 42--1

574

(1)

Shop Activity 42--2

574

(1)

Job Sheet 42--1 Inspecting Tires for Inflation and Wear

575

(2)

Job Sheet 42--2 Removing and Installing Front Wheel Bearings on a Rear-Wheel-Drive Vehicle

577

(4)

Job Sheet 42--3 Balancing a Tire and Wheel off the Vehicle

581

(1)

Case Study

582

(1)

Review Questions

582

(2)

Suspension Systems

584

(15)

Shop Activity 43--1

586

(3)

Job Sheet 43--1 Inspecting Suspension Components

589

(2)

Job Sheet 43--2 Removing and Replacing a Strut Assembly

591

(2)

Job Sheet 43--3 Replacing the Cartridge in a Strut Assembly

593

(2)

Job Sheet 43--4 Removing and Installing Control Arm Bushings on a Rear Coil-Spring-Type Suspension System

595

(2)

Review Questions

597

(2)

Steering Systems

599

(24)

Shop Activity 44--1

599

(1)

Shop Activity 44--2

600

(1)

Shop Activity 44--3

601

(8)

Job Sheet 44--1 Diagnosing, Removing, and Replacing an Idler Arm

609

(2)

Job Sheet 44--2 Removing and Replacing an Outer Tie-Rod End on a Parallelogram Steering Linkage System

611

(2)

Job Sheet 44--3 Flushing a Power-Steering System

613

(2)

Job Sheet 44--4 Testing the Pressure of a Power-Steering Pump

615

(4)

Job Sheet 44--5 Inspecting a Rack-and-Pinion Steering Gear

619

(2)

Review Questions

621

(2)

Wheel Alignment

623

(15)

Shop Activity 45--1

624

(3)

Job Sheet 45--1 Measuring Front and Rear Wheel Alignment Angles with a Computer-Based Wheel Aligner

627

(4)

Job Sheet 45--2 Centering a Steering Wheel

631

(2)

Case Study

633

(1)

Review Questions

633

(1)

ASE Prep Test

634

(4)

SECTION 8 BRAKES

638

(80)

Brake Systems

639

(19)

Shop Activity 46--1

640

(7)

Job Sheet 46--1 Bench Bleeding a Master Cylinder

647

(4)

Job Sheet 46--2 Pressure Bleeding a Hydraulic Brake System

651

(2)

Job Sheet 46--3 Performing a Power Vacuum Brake Booster Test

653

(4)

Case Study

657

(1)

Review Questions

657

(1)

Drum Brakes

658

(17)

Shop Activity 47--1

658

(1)

Shop Activity 47--2

658

(1)

Job Sheet 47--1 Inspecting and Servicing Duoservo Drum Brakes

659

(6)

Job Sheet 47--2 Inspecting and Servicing Nonservo Drum Brakes

665

(4)

Job Sheet 47--3 Adjusting and Replacing a Parking Brake Cable

669

(5)

Case Study

674

(1)

Review Questions

674

(1)

Disc Brakes

675

(27)

Shop Activity 48--1

676

(1)

Shop Activity 48--2

676

(3)

Job Sheet 48--1 Inspecting and Servicing Typical Disc Brakes

679

(10)

Job Sheet 48--2 Servicing a Single-Piston Rear Disc Brake Caliper

689

(4)

Job Sheet 48--3 Servicing Floating Rear Disc Brake Caliper

693

(4)

Job Sheet 48--4 Removing and Installing a Typical Hub and Rotor Assembly

697

(2)

Job Sheet 48--5 Inspecting and Measuring Disc Brake Rotors

699

(2)

Case Study

701

(1)

Review Questions

701

(1)

Antilock Brake, Traction Control, and Stability Control Systems

702

(16)

Shop Activity 49--1

702

(3)

Job Sheet 49--1 Performing ABS Tests Using a Scan Tool

705

(4)

Job Sheet 49--2 Monitoring the Operation of the ABS Solenoids Using a Lab Scope

709

(2)

Job Sheet 49--3 Testing a Wheel-Speed Sensor and Adjusting Its Gap

711

(2)

Case Study

713

(1)

Review Questions

713

(1)

ASE Prep Test

714

(4)

SECTION 9 PASSENGER COMFORT

718

(1)

Heating and Air-Conditioning and Heating and Air-Conditioning Diagnosis and Service

719

(2)

Shop Activity 50/51--1

721

(8)

Job Sheet 50/51--1 Identifying the Type of Air-Conditioning System in a Vehicle

729

(2)

Job Sheet 50/51--2 Identifying the Components in an Air-Conditioning System

731

(4)

Job Sheet 50/51--3 Conducting a Visual Inspection of an Air-Conditioning System

735

(4)

Job Sheet 50/51--4 Conducting a System Performance Test on an Air-Conditioning System

739

(2)

Job Sheet 50/51--5 Inspecting, Testing, and Servicing a Compressor Clutch

741

(2)

Job Sheet 50/51--6 Identifying and Recovering Refrigerant

743

(2)

Job Sheet 50/51--7 Recycling, Labeling, and Storing Refrigerant

745

(2)

Case Studies

747

(1)

Review Questions

747

(1)

ASE Prep Test

748

Amazon no longer offers textbook rentals. We do!

Automotive Technology Tech Manual

Automotive Technology Tech Manual

9781401848330

1401848338

Summary

Table of Contents

Supplemental Materials

Write a Review

Amazon no longer offers textbook rentals. We do!

Automotive Technology Tech Manual

Automotive Technology Tech Manual

9781401848330

1401848338

Summary

Table of Contents

Supplemental Materials

Write a Review

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