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Automatic Transmissions and Transaxles

ISBN: 9780130846945 | 0130846945
Format: Paperback
Publisher: PRENTICE HALL
Pub. Date: 1/1/2002

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SummaryTable of Contents
Undergraduate level courses in Automatic Transmissions Theory or Service. Automotive Transmissions and Transaxles is a comprehensive text that covers the operating principles as well as the service and repair procedures for modern automatic transmissions and transaxles. It is the most complete and up-to-date text on the subject, with hundreds of illustrations and thorough coverage of modern automatic transmissions. The readable format begins with operating theory and progresses from service and maintenance operations to problem diagnosis and repair procedures.
Introduction to Transmissions
1(30)
Transmissions: Their Purpose
1(2)
Torque and Horsepower
... MORE3(1)
Gear Ratios
4(3)
Tractive Force
7(2)
Standard Transmission and Clutch
9(2)
Simple Planetary Gearsets
11(4)
Compound Planetary Gearsets
15(1)
Control Devices
15(2)
Transmission Hydraulics
17(2)
Torque Converters
19(1)
Transaxle Final Drive and Differential
20(3)
Four Wheel Drive
23(2)
Nonplanetary Gear Automatic Transmissions
25(1)
Hybrid Drive System
25(6)
Apply Devices: Clutches and Bands
31(20)
Introduction
31(1)
Driving Devices
31(1)
Multiple-Disc Driving Clutches
32(7)
Clutch Plates
35(2)
Clutch Operation
37(2)
One-Way Driving Clutches
39(2)
Clutch Operation
40(1)
Holding/Reaction Devices
41(1)
Multiple-Disc Holding Clutches
42(1)
One-Way Holding Clutches
42(1)
Bands
42(3)
Band Operation
44(1)
Shift Quality
45(6)
Shifts Involving One-Way Clutches
47(1)
Deceleration with One-Way Clutches
47(4)
Power Flow Through Transmission Gearsets
51(46)
Rules of Power Transfer
51(3)
Planetary Gear Ratios
52(2)
Transaxles
54(1)
Park
55(2)
Transmission Schematics
57(2)
Simpson Gear Train Transmissions
59(7)
Neutral
61(1)
First Gear
61(1)
Second Gear
62(1)
Third Gear
63(1)
Reverse
64(2)
Shift Timing
66(1)
Simpson Gear Train Plus and Additional Gearset
67(4)
Overdrive
67(4)
Ravigneaux Gearsets
71(9)
Two-Speed Arrangement and Operation
72(1)
Three-Speed Arrangement and Operation: First Version
72(2)
Three-Speed Arrangement and Operation: Second Version
74(1)
Four-Speed Arrangement and Operation: First Version
74(5)
Four-Speed Arrangement and Operation: Second Version
79(1)
Four-Speed Overdrive Gearset
80(10)
Four-Speed Overdrive Gearset: Second Version
80(7)
Four-Speed Overdrive Gearset: Variation of Second Version
87(3)
Four-Speed Overdrive: Variation Two
90(1)
Nonplanetary Gearsets
90(7)
Helical Gear Types
90(1)
CVT Types
90(7)
Hydraulic System Theory
97(32)
Introduction
97(1)
Hydraulic Principles
97(3)
Simple Hydraulic Systems
100(1)
Basic Automatic Transmission Hydraulics
101(1)
Producing Fluid Flow and Pressure
101(5)
Providing Clean Fluid
106(2)
Controlling Fluid Flows
108(6)
Valve Hydraulic Forces
113(1)
Controlling Fluid Pressure
114(1)
Sealing Fluid Pressure
115(5)
Special Notes on Elastomers
118(2)
Applying Fluid Pressure
120(1)
Determining Piston Forces
121(1)
Modifying Flow and Pressure
121(2)
Automatic Transmission Fluid
123(6)
Hydraulic Shift Control
129(30)
Introduction
129(2)
Pressure Development and Control
131(2)
Torque Converter, Oil Cooler, and Lubrication Circuit
133(7)
Torque Converter Pressure Control
134(2)
Torque Converter Clutch Control
136(1)
Cooler Flow
137(2)
Lubrication Flow
139(1)
Throttle Pressure
140(5)
Mechanical Throttle Valves
141(1)
Vacuum Throttle Valves
142(1)
Wide-Open Throttle Kickdown Valve
143(2)
Manual Valve
145(1)
Governor Valve
145(5)
Shift Valves
150(9)
Shift Overlap
151(1)
Shift Modifiers
152(3)
Downshifts
155(4)
Electronic Transmission Controls
159(28)
Introduction
159(2)
Basic Electricity
161(6)
System Components
164(3)
Basic Electronic
167(20)
Sensors
167(7)
Electronic Transmission Shift Controls
174(3)
Accuators
177(10)
Torque Converters
187(14)
Introduction
187(1)
Construction
187(2)
Operation
189(3)
Torque Multiplication
191(1)
Coupling Phase
192(1)
Torque Converter Clutches
192(3)
Viscous Converter Clutch
195(1)
Stall Speed
195(2)
Stall Factors
195(2)
Planetary Gear Torque Converters
197(4)
Transmission Descriptions
201(40)
Introduction
201(2)
Transaxles
202(1)
Chrysler Corporation
203(6)
DailmerChrysler Rear Wheel Drive Transmissions
204(3)
DaimlerChrysler Front Wheel Drive Transaxles
207(2)
Ford Motor Company
209(12)
Ford Motor Company Rear Wheel Drive Transmissions
211(4)
Ford Motor Company Front Wheel Drive Transaxles
215(6)
General Motors Corporation
221(9)
General Motors Rear Wheel Drive Transmissions
221(5)
General Motors Front Wheel Drive Transaxles
226(4)
Saturn Transaxle
230(1)
Import Transmissions/Transaxles
230(1)
Honda/Acura
230(3)
Honda Three-Speed Transaxles
230(1)
Honda Four-Speed Transaxles
231(1)
Longitudinal Designs
232(1)
Nissan
233(1)
RWD Transmissions
233(1)
FWD Transaxles
233(1)
Toyota
233(8)
RWD Transmissions
235(1)
FWD Transaxles
236(5)
Transmission Service and Maintenance
241(22)
Introduction
241(1)
Fluid Checks
241(3)
Transaxle Final Drives and Differentials
243(1)
Fluid Condition
243(1)
Fluid Changes
244(7)
Fluid Exchange and Flush Units
250(1)
Manual Linkage Checks
251(2)
Manual Linkage Adjustment
253(1)
Throttle Linkage Checks
253(6)
Throttle Linkage Adjustments
257(2)
Band Adjustments
259(4)
Mechanical Problem Solving and Diagnosis
263(36)
Introduction
263(1)
Problem-Solving Procedures
264(1)
Diagnostic Procedure
265(1)
Visual Inspection
266(1)
Road Test
266(4)
Torque Converter Clutch Tests
270(3)
Converter Clutch Hydraulic Checks
271(1)
Cooler Circuit Flow Check
272(1)
Hydraulic System Pressure Tests
273(6)
Interpreting Pressure Readings
275(2)
Fluid Flow Diagrams
277(1)
Checking Governor Pressure
277(2)
Modulator Checks
279(3)
Modulator Diaphragm Leakage
279(1)
Modulator Vacuum Supply
280(1)
Modulator Stem Alignment
280(1)
Modulator Spring Pressure
281(1)
Stall Tests
282(3)
Interpreting Stall Test Readings
284(1)
Oil Pan Debris Check
285(1)
Air Tests
285(3)
Wet Air Checks
288(1)
Isolating Valve Body Problems
288(1)
Oil Leak Tests
288(2)
Noise, Vibration, and Harshness (NVH)
290(4)
Noise Checks
291(2)
Vibration Checks
293(1)
Troubleshooting Charts
294(5)
Electronic Transmission Problem Solving and Diagnosis
299(36)
Electronic Transmission Diagnosis
299(1)
Electrical Circuit Problems
300(2)
Open Circuits
301(1)
High Resistance Circuits
301(1)
Shorted Circuits
301(1)
Grounded Circuits
301(1)
Measuring Electrical Values
302(9)
Measuring Voltage
304(2)
Measuring Resistance
306(1)
Measuring Amperage
307(1)
Scan Tools
307(3)
Oscilloscopes
310(1)
Interpreting Measurements
311(1)
Electrical/Electronic System Repair
311(4)
Electronic Control System Checks
315(7)
Recalibration
316(2)
Electrostatic Discharge
318(1)
Codes
318(3)
Signal Monitor
321(1)
Forcing Shifts Electrically
321(1)
Clutch Volume Index
321(1)
EMI Electronic Problems
322(1)
Electronic Component and Circuit Checks
322(8)
ECM Power Checks
322(3)
TCC Checks
325(1)
Solenoid Checks
325(2)
Switch Checks
327(2)
Speed Sensor Checks
329(1)
Throttle Position Sensor Checks
330(1)
Temperature Sensor Checks
330(1)
Electronic Repair Job Completion
330(5)
In-Vehicle Transmission Repair
335(24)
Introduction
335(1)
Manual Shift Linkage, Interlock, and Seal
336(1)
Lip Seal Replacement
337(1)
TV Linkage and Seal
338(1)
Vacuum Modulator Removal and Replacement
339(1)
Aluminum Thread Repair
340(2)
Electrical Component Removal, Repair, and Replacement
342(1)
Cooler Line and Fitting Repair
342(2)
Value Body Removal and Replacement
344(3)
Servo and Accumulator Piston, Cover, and Seal Service
347(1)
Extension Housing Seal and Bushing Service
348(3)
Extension Housing Removal, RWD Transmission
351(2)
Speedometer Gear Replacement
352(1)
Park Gear and Pawl Service
353(1)
Governor Service
353(6)
Governor Disassembly
354(5)
Transmission/Transaxle Removal and Replacement
359(18)
Introduction
359(1)
Transmission Removal
360(2)
Transaxle Removal
362(3)
Drive Shaft Removal and Replacement
365(7)
RWD Drive Shaft Removal and Replacement
365(1)
FWD Drive Shaft Removal and Replacement
366(6)
Transmission Installation
372(2)
Transaxle Installation
374(3)
Transmission Overhaul: Disassembly and Reassembly
377(34)
Introduction
377(3)
Overhauled Transmissions
377(1)
Remanufactured Transmissions
378(1)
Transmission Parts
378(1)
Overhaul Procedure
379(1)
Transmission Disassembly
380(3)
Predisassembly Cleanup
380(1)
Torque Converter Removal
380(1)
Disassembly Fixtures
380(3)
Preliminary Disassembly
383(7)
End Play Check
387(2)
Other Predisassembly Checks
389(1)
Pump Removal
390(3)
Transaxles Using Input Chain Drive
392(1)
Major Disassembly
393(5)
Transmission Assembly
398(13)
Pump Installation and End Play Adjustment
403(3)
Torque Converter Installation
406(5)
Transmission Overhaul Procedures
411(22)
Introduction
411(1)
Component Cleaning
411(2)
Bushing, Bearing, and Thrust Washer Service
413(5)
Bushing Removal
413(4)
Bushing Installation
417(1)
Tapered Roller Bearing Service
418(1)
Friction Material Service
418(4)
Lined Plate Service
420(1)
Steel Plate Service
420(2)
Band Service
422(1)
New Friction Material Preparation
422(1)
Internal Seal Service
422(11)
Fitting Rubber Seals
425(1)
Installing Pistons with Lip Seals
426(2)
Fitting Sealing Rings
428(1)
Installing Teflon Sealing Rings
429(4)
Subassembly Repair
433(34)
Subassembly Repair
433(1)
Case Inspection
433(4)
Pump Service
437(6)
Clutch Assembly Service
443(8)
Gearset Service
451(1)
Valve Body Service
452(10)
Solenoids and Switches
462(1)
Differential Service
462(5)
Torque Converter Service
467(18)
Introduction
467(1)
Torque Converter Checks
468(6)
Visual Checks
468(1)
Stator One-Way Clutch Check
468(2)
End Play Check
470(1)
Internal Interference Checks
471(1)
Torque Converter Clutch Checks
472(1)
Leak Checks
473(1)
Torque Converter Cleaning
474(3)
Drilling a Torque Converter
475(1)
Cooler Cleaning
475(2)
Torque Converter Rebuilding
477(8)
Disassembling a Torque Converter
478(1)
Cleaning
478(1)
Subassembly Repair
479(1)
Torque Converter Reassembly
480(1)
Postassembly Checks
480(5)
Automatic Transmission Modifications
485(18)
Introduction
485(2)
Shift Quality
486(1)
Shift Kits
487(5)
Orifice Changes
487(2)
Accumulator Changes
489(1)
Programming Changes, Electronic-Controlled Transmissions
490(1)
Programming Changes, Nonelectronic-Controlled Transmissions
490(2)
Clutch Packs
492(3)
Increasing Pack Size
493(1)
Drilling a Hub or Drum
494(1)
Floater Springs
495(1)
Band Changes
495(1)
Improving Lubrication
495(2)
Gear Train Changes
497(1)
Competition Transmissions: Strengthening and Lightening Changes
498(1)
Manual Shift Valve Bodies
499(1)
High-Stall Converters
499(1)
Direct Couplers
500(1)
Conclusion
500(3)
Appendix A ASE Certification503(4)
Appendix B Automatic Transmission Models507(14)
Appendix C ATF Specification Comparison521(6)
Appendix D OBD-II Transmission Diagnostic Trouble Codes527(2)
Appendix E J1930 Transmission Term Acronyms529(2)
Appendix F Shift Signal Monitor531(2)
Appendix G English-Metric-English Conversion Table533(2)
Appendix H CATTS and NATEF535(2)
Glossary537(4)
Index541

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