Rent 9780766826984 | Accompany Industrial Maintenance | Brumbach, Michael E.; Clade, Jeffrey A. @knetbooks.com

Summary Table of Contents

Workbook to accompany the text, Industrial Maintenance, c2004. Softcover. DLC: Industrial equipment--Maintenance and repair.

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Section 1 General Knowledge

(90)

Safety

(14)

Worksheet 1--1 Electrical Safety

(4)

Worksheet 1--2 NFPA Standard 704

(2)

Worksheet 1--3 Personal Protective Equipment

(2)

Worksheet 1--4 Fire Safety---Part 1

(2)

Worksheet 1--5 Fire Safety---Part 2

(2)

Worksheet 1--6 Proper Fire Extinguisher Use

(2)

Tools

(12)

Worksheet 2--1 Hand Tools: Wrenches

(2)

Worksheet 2--2 Hand Tools: Screwdrivers

(2)

Worksheet 2--3 Hand Tools: Pliers

(2)

Worksheet 2--4 Hand Tools: Hammers

(2)

Worksheet 2--5 Hand Tools: Hacksaws

(2)

Worksheet 2--6 Hand Tools: Power Tools

(2)

Fasteners

(24)

Worksheet 3--1 Fasteners: Thread Construction---Part 1

(2)

Worksheet 3--2 Fasteners: Thread Construction---Part 2

(2)

Worksheet 3--3 Fasteners: Thread Series

(2)

Worksheet 3--4 Fasteners: Thread Diameter

(2)

Worksheet 3--5 Fasteners: Thread Class---Part 1

(2)

Worksheet 3--6 Fasteners: Thread Class---Part 2

(2)

Worksheet 3--7 Fasteners: Taps And Dies---Part 1

(2)

Worksheet 3--8 Fasteners: Taps And Dies---Part 2

(2)

Worksheet 3--9 Fasteners: Fastener Types

(2)

Worksheet 3--10 Fasteners: Fastener Grades

(4)

Worksheet 3--11 Fasteners: Retaining Ring Fasteners

(2)

Industrial Print Reading

(40)

Worksheet 4--1 Mechanical Drawings: Dimensional

(2)

Worksheet 4--2 Mechanical Drawings: Schematic---Part 1

(2)

Worksheet 4--3 Mechanical Drawings: Schematic---Part 2

(2)

Worksheet 4--4 Mechanical Drawings: Schematic---Part 3

(2)

Worksheet 4--5 Mechanical Drawings: Schematic---Part 4

(2)

Worksheet 4--6 Electrical Symbols

(8)

Worksheet 4--7 Single-Line Drawings

(2)

Worksheet 4--8 Pictorial Diagrams

(4)

Worksheet 4--9 Schematic Diagrams

(4)

Worksheet 4--10 Ladder Diagrams

(4)

Worksheet 4--11 Welding Symbols---Part 1

(2)

Worksheet 4--12 Welding Symbols---Part 2

(2)

Worksheet 4--13 Welding Symbols---Part 3

(2)

Worksheet 4--14 Welding Drawings

(2)

Section 2 Mechanical Knowledge

(184)

Mechanical Power Transmission

(46)

Worksheet 5--1 Flat Belts

(2)

Worksheet 5--2 V-Belts: Power Transmission

(2)

Worksheet 5--3 V-Belts: Belt Deflection

(2)

Worksheet 5--4 V-Belts: Belt Selection

(2)

Worksheet 5--5 V-Belts: Double V-Belt Selection

(2)

Worksheet 5--6 V-Belts: V-Belt Pitch Length

101

(2)

Worksheet 5--7 Positive-Drive Belts: Pitch

103

(2)

Worksheet 5--8 Positive-Drive Belts: Selection

105

(2)

Worksheet 5--9 Roller Chain Components

107

(2)

Worksheet 5--10 Roller Chain Identification

109

(2)

Worksheet 5--11 Sprockets

111

(2)

Worksheet 5--12 Gears and Gearboxes: Pitch Circle

113

(2)

Worksheet 5--13 Gears and Gearboxes: Pitch Line

115

(2)

Worksheet 5--14 Gears and Gearboxes: Pitch Diameter

117

(2)

Worksheet 5--15 Gears and Gearboxes: Circular Pitch

119

(2)

Worksheet 5--16 Gears and Gearboxes: Diametral Pitch

121

(2)

Worksheet 5--17 Gears and Gearboxes: Gear Ratio

123

(2)

Worksheet 5--18 Gears and Gearboxes: Gear Types

125

(2)

Worksheet 5--19 Pulley Speed Calculations

127

(2)

Worksheet 5--20 Pitch Diameter Calculations

129

(2)

Worksheet 5--21 Speed Calculations: Ratio

131

(2)

Worksheet 5--22 Speed Calculations: Gears

133

(2)

Worksheet 5--23 Gear Rotation

135

(2)

Bearings

137

(16)

Worksheet 6--1 Bearing Loads

137

(2)

Worksheet 6--2 Bearing Construction

139

(2)

Worksheet 6--3 Bearing Series

141

(2)

Worksheet 6--4 Bearing Type---Part 1

143

(2)

Worksheet 6--5 Bearing Type---Part 2

145

(2)

Worksheet 6--6 Bearing Type---Part 3

147

(2)

Worksheet 6--7 Bearing Type: Part 4

149

(2)

Worksheet 6--8 Bearing Failure

151

(2)

Coupled Shaft Alignment

153

(24)

Worksheet 7--1 Pulley And Sprocket Alignment

153

(2)

Worksheet 7--2 Coupling Alignment: Coupling Flange

155

(2)

Worksheet 7--3 Coupling Alignment: Shims

157

(2)

Worksheet 7--4 Coupling Alignment: Soft Foot

159

(2)

Worksheet 7--5 Coupling Alignment: Horizontal/Vertical

161

(2)

Worksheet 7--6 Coupling Alignment: Misalignments

163

(2)

Worksheet 7--7 Coupling Alignment: Total Indicator Reading

165

(2)

Worksheet 7--8 Dial Indicator Readings

167

(2)

Worksheet 7--9 Coupling Shaft Alignment Methods

169

(2)

Worksheet 7--10 Coupling Shaft Alignment

171

(2)

Worksheet 7--11 Shim Calculation: Dial Indicator Method---Part 1

173

(2)

Worksheet 7--12 Shim Calculation: Dial Indicator Method---Part 2

175

(2)

Lubrication

177

(2)

Worksheet 8--1 Lubrication

177

(2)

Seals and Packing

179

(12)

Worksheet 9--1 Packing Material

179

(2)

Worksheet 9--2 Types of Packing Material

181

(2)

Worksheet 9--3 Stuffing Box Seal---Part 1

183

(2)

Worksheet 9--4 Stuffing Box Seal---Part 2

185

(2)

Worksheet 9--5 Mechanical Seals

187

(2)

Worksheet 9--6 Radial Lip Seals

189

(2)

Pumps and Compressors

191

(12)

Worksheet 10--1 Pump Types

191

(2)

Worksheet 10--2 Piston Pumps

193

(2)

Worksheet 10--3 Volumetric Efficiency

195

(2)

Worksheet 10--4 Delivery Capability of a Pump

197

(2)

Worksheet 10--5 Power Calculations

199

(2)

Worksheet 10--6 Horsepower Calculations

201

(2)

Fluid Power

203

(28)

Worksheet 11--1 Units of Measurement

203

(2)

Worksheet 11--2 Static Head Pressure

205

(2)

Worksheet 11--3 Hydraulic Pressure

207

(2)

Worksheet 11--4 Force, Pressure, and Area

209

(2)

Worksheet 11--5 Fluid Conditioners

211

(2)

Worksheet 11--6 Vacuum

213

(2)

Worksheet 11--7 Directional Control Valves

215

(2)

Worksheet 11--8 Valves

217

(2)

Worksheet 11--9 Single Actuators

219

(2)

Worksheet 11--10 Ansi Symbols

221

(2)

Worksheet 11--11 Ansi Symbol Placement

223

(2)

Worksheet 11--12 Ansi Symbol Recognition

225

(2)

Worksheet 11--13 Cylinders

227

(2)

Worksheet 11--14 Circuit Interpretation

229

(2)

Piping Systems

231

(44)

Worksheet 12--1 Piping Tools

231

(2)

Worksheet 12--2 Thread Length

233

(2)

Worksheet 12--3 Moisture Collection (Gas Piping)

235

(2)

Worksheet 12--4 Gas Piping Support

237

(2)

Worksheet 12--5 Waste Disposal

239

(2)

Worksheet 12--6 Drainpipe Angle

241

(2)

Worksheet 12--7 Drainpipe Support

243

(2)

Worksheet 12--8 Plastic Piping

245

(2)

Worksheet 12--9 Water Supply Systems: Copper Piping

247

(2)

Worksheet 12--10 Cast Iron

249

(2)

Worksheet 12--11 Water Supply Systems: Fitting Specifications

251

(2)

Worksheet 12--12 Fitting Types: Branches

253

(2)

Worksheet 12--13 Fitting Applications

255

(2)

Worksheet 12--14 Drawing Types

257

(2)

Worksheet 12--15 Piping Sketches---Part 1

259

(2)

Worksheet 12--16 Piping Sketches---Part 2

261

(2)

Worksheet 12--17 Piping Sketches---Part 3

263

(2)

Worksheet 12--18 Piping Sketches---Part 4

265

(2)

Worksheet 12--19 Piping Sketches---Part 5

267

(2)

Worksheet 12--20 Piping Sketches---Part 6

269

(2)

Worksheet 12--21 Fitting Allowance

271

(2)

Worksheet 12--22 Pipe Connection Methods

273

(2)

Section 3 Electrical Knowledge

275

(264)

Electrical Fundamentals

275

(22)

Worksheet 13--1 Atomic Structure

275

(2)

Worksheet 13--2 Resistor Color Code---Part 1

277

(2)

Worksheet 13--3 Resistor Color Code---Part 2

279

(2)

Worksheet 13--4 Ohm's Law: Finding Current

281

(2)

Worksheet 13--5 Ohm's Law: Finding Voltage

283

(2)

Worksheet 13--6 Ohm's Law: Finding Resistance

285

(2)

Worksheet 13--7 Power Law: Finding Power

287

(2)

Worksheet 13--8 Applying Ohm's Law---Part 1

289

(2)

Worksheet 13--9 Applying Ohm's Law---Part 2

291

(2)

Worksheet 13--10 Applying Ohm's Law---Part 3

293

(2)

Worksheet 13--11 Applying Power Law

295

(2)

Test Equipment

297

(20)

Worksheet 14--1 Digital Multimeter: Measuring Current

297

(4)

Worksheet 14--2 Digital Multimeter: Measuring Voltage

301

(4)

Worksheet 14--3 Digital Multimeter: Measuring Resistance

305

(4)

Worksheet 14--4 Oscilloscope: Measuring Voltage

309

(4)

Worksheet 14--5 Oscilloscope: Measuring Frequency

313

(4)

Basic Resistive Electrical Circuits

317

(24)

Worksheet 15--1 Series Circuits---Part 1

317

(4)

Worksheet 15--2 Series Circuits---Part 2

321

(2)

Worksheet 15--3 Series Circuits---Part 3

323

(2)

Worksheet 15--4 Parallel Circuits---Part 1

325

(4)

Worksheet 15--5 Parallel Circuits---Part 2

329

(2)

Worksheet 15--6 Parallel Circuits---Part 3

331

(2)

Worksheet 15--7 Combination Circuits---Part 1

333

(4)

Worksheet 15--8 Combination Circuits---Part 2

337

(2)

Worksheet 15--9 Combination Circuits---Part 3

339

(2)

Reactive Circuits and Power Factor

341

(16)

Worksheet 16--1 R-L Series Circuits

341

(2)

Worksheet 16--2 R-L Parallel Circuits

343

(2)

Worksheet 16--3 R-C Series Circuits

345

(2)

Worksheet 16--4 R-C Parallel Circuits

347

(2)

Worksheet 16--5 R-L-C Series Circuits

349

(2)

Worksheet 16--6 R-L-C Parallel Circuits

351

(2)

Worksheet 16--7 Power Factor Correction

353

(2)

Worksheet 16--8 Three-Phase Power Factor Correction

355

(2)

Wiring Methods

357

(8)

Worksheet 17--1 Conductor Sizing

357

(2)

Worksheet 17--2 Conductor Color Code

359

(2)

Worksheet 17--3 Raceway Sizing

361

(4)

Transformers

365

(10)

Worksheet 18--1 Transformers

365

(2)

Worksheet 18--2 Transformer Calculations

367

(2)

Worksheet 18--3 Transformer Connections

369

(2)

Worksheet 18--4 Three-Phase Transformers

371

(2)

Worksheet 18--5 Consumer Distribution System

373

(2)

Electrical Machinery

375

(30)

Worksheet 19--1 DC Generators

375

(6)

Worksheet 19--2 DC Motors

381

(8)

Worksheet 19--3 Three-Phase Motors

389

(6)

Worksheet 19--4 Single-Phase Motors

395

(10)

Input/Output Devices

405

(6)

Worksheet 20--1 Input Devices: Manual

405

(2)

Worksheet 20--2 Input Devices: Automatic

407

(2)

Worksheet 20--3 Output Devices

409

(2)

Motor Control Circuits

411

(26)

Worksheet 21--1 Two-Wire Controls

411

(4)

Worksheet 21--2 Three-Wire Controls

415

(2)

Worksheet 21--3 Multiple Start/Stop Stations

417

(2)

Worksheet 21--4 Forward / Reverse Controls

419

(2)

Worksheet 21--5 Speed Control

421

(2)

Worksheet 21--6 Jog Control

423

(2)

Worksheet 21--7 Hand-Off-Automatic Control

425

(2)

Worksheet 21--8 Multiple Motor Starter Control

427

(2)

Worksheet 21--9 Sequential Starting Control

429

(2)

Worksheet 21--10 Various Starting Methods

431

(4)

Worksheet 21--11 Braking

435

(2)

Basic Industrial Electronics

437

(32)

Worksheet 22--1 Basic Industrial Electronics

437

(2)

Worksheet 22--2 Testing Electronic Devices: Diodes

439

(2)

Worksheet 22--3 Testing Electronic Devices: Transistors

441

(4)

Worksheet 22--4 Testing Electronic Devices: JFET

445

(4)

Worksheet 22--5 Testing Electronic Devices: UJT

449

(4)

Worksheet 22--6 Testing Electronic Devices: SCR

453

(2)

Worksheet 22--7 Testing Electronic Devices: Diac

455

(2)

Worksheet 22--8 Testing Electronic Devices: Triac

457

(2)

Worksheet 22--9 The 555 Timer

459

(2)

Worksheet 22--10 Operational Amplifiers

461

(2)

Worksheet 22--11 Op-Amp Circuits

463

(2)

Worksheet 22--12 Digital Logic Gates

465

(2)

Worksheet 22--13 Truth Tables

467

(2)

Electronic Variable Speed Drives

469

(16)

Worksheet 23--1 Switching Amplifier Field Current Controller

469

(2)

Worksheet 23--2 Switching Amplifier Field Current Controller: Waveforms

471

(2)

Worksheet 23--3 SCR Armature Voltage Controller

473

(2)

Worksheet 23--4 SCR Armature Voltage Controller: Waveforms

475

(2)

Worksheet 23--5 Choppers

477

(2)

Worksheet 23--6 Four Quadrants of Motor Operation

479

(2)

Worksheet 23--7 Variable Voltage Inverter

481

(2)

Worksheet 23--8 Variable Voltage Inverter: Waveforms

483

(2)

Programmable Logic Controllers

485

(48)

Worksheet 24--1 Programmable Logic Controller Input/Output Wiring Diagram

485

(4)

Worksheet 24--2 PLC Program Conversion

489

(4)

Worksheet 24--3 PLC Project #1

493

(4)

Worksheet 24--4 PLC Project #2

497

(4)

Worksheet 24--5 PLC Project #3

501

(4)

Worksheet 24--6 PLC Project #4

505

(2)

Worksheet 24--7 PLC Project #5

507

(2)

Worksheet 24--8 PLC Project #6

509

(2)

Worksheet 24--9 PLC Project #7

511

(2)

Worksheet 24--10 PLC Project #8

513

(2)

Worksheet 24--11 PLC Project #9

515

(2)

Worksheet 24--12 PLC Project #10

517

(2)

Worksheet 24--13 PLC Project #11

519

(2)

Worksheet 24--14 PLC Project #12

521

(4)

Worksheet 24--15 PLC Project #13

525

(2)

Worksheet 24--16 PLC Project #14

527

(2)

Worksheet 24--17 PLC Project #15

529

(2)

Worksheet 24--18 PLC Project #16

531

(2)

Lighting

533

(6)

Worksheet 25--1 Lighting

533

(6)

Section 4 Welding Knowledge

539

(66)

Gas Welding

539

(18)

Worksheet 26--1 Gas Welding: The Cylinder

539

(2)

Worksheet 26--2 Gas Welding: The Blowtorch

541

(2)

Worksheet 26--3 Gas Welding: Gas Identification

543

(2)

Worksheet 26--4 Gas Welding: Setup Procedures

545

(2)

Worksheet 26--5 Gas Welding: Shutdown Procedures

547

(2)

Worksheet 26--6 Gas Welding: Flame Types

549

(2)

Worksheet 26--7 Gas Welding: Weld Types

551

(2)

Worksheet 26--8 Gas Welding: Joint Types

553

(2)

Worksheet 26--9 Gas Welding: Welding Positions

555

(2)

Arc Welding

557

(24)

Worksheet 27--1 Arc Welding: Safety

557

(2)

Worksheet 27--2 Arc Welding: Electrical Quantities

559

(2)

Worksheet 27--3 Arc Welding: Arc Polarity

561

(2)

Worksheet 27--4 Arc Welding: Components

563

(2)

Worksheet 27--5 Arc Welding: Electrode Identification---Part 1

565

(2)

Worksheet 27--6 Arc Welding: Electrode Identification---Part 2

567

(2)

Worksheet 27--7 Arc Welding: Striking The Arc

569

(2)

Worksheet 27--8 Arc Welding: Running A Bead

571

(2)

Worksheet 27--9 Arc Welding: Weld Types

573

(2)

Worksheet 27--10 Arc Welding: Joint Types

575

(2)

Worksheet 27--11 Arc Welding: Welding Positions---Part 1

577

(2)

Worksheet 27--12 Arc Welding: Welding Positions---Part 2

579

(2)

Section 5 Preventive Maintenance

Preventive Maintenance---Developing and Implementing

581

(8)

Worksheet 28--1 Maintenance Log---Part 1

581

(2)

Worksheet 28--2 Maintenance Log---Part 2

583

(2)

Worksheet 28--3 PM Planning

585

(2)

Worksheet 28--4 Maintenance Log

587

(2)

Mechanical PM

589

(12)

Worksheet 29--1 Bearing Failure

589

(2)

Worksheet 29--2 Gearbox Failure

591

(2)

Worksheet 29--3 Inspection of Seals

593

(2)

Worksheet 29--4 Mechanical PMs: Equipment Information

595

(2)

Worksheet 29--5 Mechanical PMs: Inspection Checklist

597

(2)

Worksheet 29--6 Mechanical PMs: Repair Information

599

(2)

Electrical PM

601

(4)

Worksheet 30--1 Electrical PMs: Equipment Information

601

(2)

Worksheet 30--2 Electrical PMs: Inspection Checklist

603

(2)

Worksheet 30--3 Electrical PMs: Repair Information

605

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